Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are the powerhouse behind the electrification wave, propelling innovations in clean energy, advanced mobility, and cutting-edge smart technology. Thanks to their remarkable high energy density, sleek, lightweight structure, rechargeable nature, and enduring cycle life, lithium-ion batteries are the cornerstone of modern tech. We are excited to showcase how enhancements in battery technology, particularly through Plasma Surface Treatments, are revolutionizing these capabilities.
Overview
Plasma surface treatment, which employs ionized gas to refine material surfaces, is being recognized as a game-changing methodology in the production of lithium batteries. By finely tuning surface characteristics at the nanoscale, plasma treatments overcome significant obstacles in battery efficiency, safety, and durability.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment applied to metal foils (Al for cathode, Cu for anode) significantly boosts surface energy, thereby enhancing the adhesion of active materials like LiCoO2 and graphite. This process diminishes delamination risks and secures stable charge/discharge cycles for reliable battery performance.
- SEI Layer Stability: Treating carbon-based anodes with oxygen plasma introduces oxygen groups that foster a resilient Solid Electrolyte Interphase (SEI) layer. This advancement curtails capacity loss and prevents dendrite formation.
2. Separators
- Wettability and Porosity: Plasma etching, utilizing gases like Ar or O2, significantly enhances the hydrophilicity and porosity of polyolefin separators. This improvement boosts electrolyte absorption and accelerates ion mobility.
- Thermal Stability: By crosslinking polymer surfaces through plasma, we enhance their thermal resistance, thereby reducing potential thermal runaway hazards.
3. Casing and Seals
- Surface Cleaning: Plasma treatment thoroughly cleans surface contaminants from casing materials such as Al and steel, bolstering seal integrity and preventing electrolyte leaks.
Process Considerations
- Parameters: The choice of gas type (O2, N2, Ar), along with power, pressure, and treatment duration, is meticulously adjusted for each component. For instance, low-pressure O2 plasma may enhance separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are seamlessly integrated into existing manufacturing lines, requiring optimization for uniformity and cost efficiency.
Case Studies and Performance Metrics
- Anode Treatment: Studies and real-world applications reveal that plasma-treated graphite anodes showcase 15-20% higher capacity retention even after 500 charging cycles.
- Separator Modification: Plasma-etched separators exhibit a 30% quicker electrolyte absorption rate, significantly enhancing overall rate capability.
Comparison to Alternatives
Plasma treatment presents an eco-friendly, dry processing alternative to traditional wet chemical methods. It offers precise surface chemistry control, standing above mechanical abrasion techniques.
Plasma surface treatment stands as an essential technique in the contemporary manufacturing of lithium batteries, tackling crucial challenges in adhesion, contamination, and material optimization. For detailed technical specifications, collaborate with Keylink Technology to test your materials under controlled, expert conditions.
We are experts in Atmospheric and Low-Temperature applications, offering an extensive array of both standard and tailored solutions to significantly enhance your batteries' performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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