Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are the true heroes of the electrification era, driving forward the realms of clean energy, mobility, and smart technology. Renowned for their exceptional energy density, featherlight design, rechargeability, and prolonged lifecycle, lithium-ion batteries dominate modern technology landscapes. By spotlighting advancements such as Plasma Surface Treatments, we emphasize how these technologies propel battery performance to new heights.
Overview
Plasma surface treatment is revolutionizing lithium battery manufacturing. By utilizing ionized gas to precisely modify material surfaces at the nanoscale, this cutting-edge technique dramatically enhances battery performance, safety, and longevity, tackling pivotal challenges head-on.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment of metal foils, such as Aluminum for cathodes and Copper for anodes, significantly boosts surface energy. This enhancement promotes superior adhesion of active materials like LiCoO2 and graphite, reducing delamination risks and ensuring stable and efficient charge/discharge cycles.
- SEI Layer Stability: By functionalizing carbon-based anodes with oxygen plasma, pivotal oxygen groups are introduced, fostering a robust and durable Solid Electrolyte Interphase (SEI) layer. This development minimizes capacity fade and effectively inhibits dendrite growth.
2. Separators
- Wettability and Porosity: Plasma etching, employing elements such as Argon or Oxygen, enhances hydrophilicity and increases porosity within polyolefin separators. This advancement significantly improves electrolyte uptake and ion transport efficiency.
- Thermal Stability: By crosslinking polymer surfaces through plasma, thermal resistance is notably enhanced, effectively mitigating the risks associated with thermal runaway.
3. Casing and Seals
- Surface Cleaning: Plasma treatment meticulously cleans casing materials like Aluminum and steel, ensuring contaminant-free surfaces. This precision improves seal integrity and effectively prevents electrolyte leaks.
Process Considerations
- Parameters: A tailored approach to gas type (Oxygen, Nitrogen, Argon), power, pressure, and treatment time is employed for each component. For instance, low-pressure Oxygen plasma is ideal for optimizing separator wettability, while atmospheric plasma suits roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems seamlessly integrate into existing manufacturing lines; however, optimizing uniformity and cost-effectiveness is crucial.
Case Studies and Performance Metrics
- Anode Treatment: Cutting-edge studies and customer experiences reveal that plasma-treated graphite anodes achieve 15-20% higher capacity retention even after 500 cycles.
- Separator Modification: Plasma-etched separators showcase a remarkable 30% faster electrolyte absorption, significantly enhancing rate capability.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to wet chemical methods, offering precise control over surface chemistry unmatched by mechanical abrasion.
Plasma surface treatment is crucial in the contemporary landscape of lithium battery manufacturing, addressing essential challenges in adhesion, contamination, and material performance. For detailed technical specifications, partner with Keylink Technology to test your materials under controlled, optimized conditions.
We are experts in Atmospheric and Low-Temperature applications, offering a vast array of standard and customized solutions designed to enhance the performance and efficiency of your batteries.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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