Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion batteries serve as the cornerstone of our modern electrification era, driving forward innovations in clean energy, advanced mobility, and cutting-edge smart technologies. Their widespread presence in contemporary tech stems from their superior energy density, lightweight construction, rechargeable nature, and impressive cycle endurance. To elevate battery performance, it's crucial to underscore how sophisticated advancements like Plasma Surface Treatments are pivotal in advancing these applications.
Overview
Plasma surface treatment is revolutionizing lithium battery manufacturing by utilizing ionized gas to meticulously alter material surfaces. This innovative technique modifies surface properties at the nanoscale, effectively tackling critical issues related to battery efficiency, safety, and longevity, thereby making a transformative impact on the industry.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Through plasma treatment, metal foils such as Aluminum for cathodes and Copper for anodes experience enhanced surface energy that significantly boosts the adhesion of active materials like LiCoO2 and graphite. This process minimizes delamination, ensuring consistently stable charge and discharge cycles.
- SEI Layer Stability: Employing oxygen plasma to functionalize carbon-based anodes introduces oxygen groups that foster a robust Solid Electrolyte Interphase (SEI) layer. This advancement minimizes capacity degradation and effectively curbs dendrite growth.
2. Separators
- Wettability and Porosity: Plasma etching, using gases such as Ar or O2, enhances the hydrophilicity and porosity of polyolefin separators, thereby improving electrolyte absorption and facilitating efficient ion transport.
- Thermal Stability: By crosslinking polymer surfaces with plasma, thermal resistance is significantly enhanced, reducing the risk of thermal runaway and ensuring safer operation.
3. Casing and Seals
- Surface Cleaning: Plasma treatment meticulously cleans casing materials like aluminum and steel, ensuring contaminant-free surfaces which bolster seal integrity and prevent electrolyte leaks.
Process Considerations
- Parameters: The selection of gas types such as O2, N2, Ar, alongside power, pressure, and treatment duration, is customized for each component. For instance, low-pressure O2 plasma is ideal for optimizing separator wettability, whereas atmospheric plasma is suitable for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems seamlessly integrate into existing manufacturing lines, with an emphasis on optimizing uniformity and cost-effectiveness to ensure scalability.
Case Studies and Performance Metrics
- Anode Treatment: Empirical studies and practical applications reveal that plasma-treated graphite anodes demonstrate a remarkable 15-20% higher capacity retention after 500 cycles, showcasing significant performance benefits.
- Separator Modification: Plasma-etched separators offer a 30% increase in electrolyte absorption speed, significantly boosting rate capability and overall performance.
Comparison to Alternatives
Plasma treatment, as an eco-friendly dry process, provides a sustainable alternative to conventional wet chemical methods, delivering precise control over surface chemistry, and surpassing mechanical abrasion techniques.
Plasma surface treatment is vital in contemporary lithium battery manufacturing, addressing pivotal challenges in adhesion, contamination control, and material efficiency. For detailed technical specifications, Keylink Technology invites collaboration to test your materials under precise conditions.
Specializing in both Atmospheric and Low-Temperature applications, we offer an extensive array of standard and bespoke solutions to significantly enhance your battery performance and meet diverse requirements.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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