Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-ion) batteries serve as the cornerstone of the electrification revolution, driving forward remarkable advancements in clean energy, mobility, and smart technology. Known for their high energy density, lightweight design, rechargeability, and long cycle life, lithium-ion batteries are essential in modern technology. We are committed to highlighting how cutting-edge advancements in battery technology-such as Plasma Surface Treatments-are pivotal to these applications.
Overview
Plasma surface treatment, which utilizes ionized gases to alter material surfaces, is proving to be a revolutionary technique in lithium battery manufacturing. By modifying surfaces down to the nanoscale, plasma treatment tackles crucial challenges in battery performance, enhancing safety and extending longevity.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Through plasma treatment of metal foils (Al for cathode, Cu for anode), surface energy is enhanced, thereby promoting superior adhesion of active materials (e.g., LiCoO2, graphite). This process significantly reduces delamination, ensuring consistent and stable charge/discharge cycles.
- SEI Layer Stability: Oxygen plasma functionalization of carbon-based anodes introduces oxygen groups, resulting in a robust Solid Electrolyte Interphase (SEI) layer. This advancement minimizes capacity fade and effectively inhibits dendrite growth.
2. Separators
- Wettability and Porosity: Plasma etching, utilizing gases like Ar or O2, increases the hydrophilicity and porosity of polyolefin separators, thereby enhancing electrolyte uptake and ion transport efficiency.
- Thermal Stability: By crosslinking polymer surfaces through plasma, thermal resistance is significantly enhanced, reducing the risks associated with thermal runaway.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials (Al, steel) are free from contaminants, thereby improving seal integrity and preventing electrolyte leaks.
Process Considerations
- Parameters: Tailored parameters including gas type (O2, N2, Ar), power, pressure, and treatment time are custom-designed for each component. For instance, low-pressure O2 plasma is optimized for separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems allow seamless integration into existing manufacturing lines, with a focus on optimizing uniformity and cost-effectiveness.
Case Studies and Performance Metrics
- Anode Treatment: Empirical studies and real-world applications reveal that plasma-treated graphite anodes retain 15-20% more capacity after 500 cycles compared to untreated anodes.
- Separator Modification: Plasma-etched separators demonstrate a remarkable 30% increase in electrolyte absorption speed, thereby significantly enhancing rate capability.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to wet chemical methods, offering precise control over surface chemistry compared to mechanical abrasion.
The indispensability of plasma surface treatment in contemporary lithium battery manufacturing cannot be overstated. It effectively addresses critical challenges such as adhesion, contamination, and material performance. For detailed technical specifications, collaborate with Keylink Technology to rigorously test your materials under controlled conditions.
We specialize in Atmospheric and Low-Temperature applications, offering a comprehensive range of standard and customized solutions to significantly enhance the performance of your batteries.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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