Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are at the heart of the electrification revolution, powering the forefront of clean energy, advanced mobility, and cutting-edge smart technology. These batteries are omnipresent in today's modern world, celebrated for their exceptional high energy density, sleek lightweight design, long-lasting rechargeability, and enduring cycle life. We are committed to amplifying battery performance by showcasing the pivotal role of groundbreaking technologies like Plasma Surface Treatments in enabling these revolutionary applications.
Overview
Plasma surface treatment, which employs ionized gas to intricately modify material surfaces, is revolutionizing lithium battery manufacturing. By tailoring surface characteristics with nanoscale precision, plasma treatment effectively addresses critical issues in battery performance, safety, and longevity, paving the way for the next generation of energy solutions.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Employing plasma treatment on metal foils, such as aluminum for cathodes and copper for anodes, significantly enhances surface energy. This innovation fosters superior adhesion of active materials (like LiCoO2 and graphite), thereby mitigating delamination and ensuring consistent, stable charge/discharge cycles.
- SEI Layer Stability: Oxygen plasma functionalization of carbon-based anodes introduces oxygen groups, cultivating a robust Solid Electrolyte Interphase (SEI) layer. This advancement minimizes capacity fade and effectively inhibits dendrite growth, bolstering overall battery stability.
2. Separators
- Wettability and Porosity: Plasma etching, utilizing gases like Ar or O2, amplifies hydrophilicity and porosity in polyolefin separators. This process enhances electrolyte uptake and ion transport, significantly boosting battery efficiency.
- Thermal Stability: By crosslinking polymer surfaces through plasma, we can bolster thermal resistance, effectively reducing the risks associated with thermal runaway and enhancing battery safety.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials, such as aluminum and steel, are contaminant-free, thus improving seal integrity and preventing potential electrolyte leaks, a critical factor for battery reliability.
Process Considerations
- Parameters: Key parameters such as gas type (O2, N2, Ar), power, pressure, and treatment duration are meticulously tailored for each component. For instance, low-pressure O2 plasma optimizes separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing, ensuring optimal performance.
- Scalability: Inline atmospheric plasma systems seamlessly integrate into existing manufacturing lines. However, achieving uniformity and cost-efficiency necessitates careful optimization, paving the way for scalable and effective solutions.
Case Studies and Performance Metrics
- Anode Treatment: Extensive studies and real-world customer applications reveal that plasma-treated graphite anodes exhibit a remarkable 15-20% higher capacity retention even after 500 cycles, setting a new benchmark in anode performance.
- Separator Modification: Plasma-etched separators facilitate 30% faster electrolyte absorption, significantly enhancing rate capability and overall battery performance.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative compared to traditional wet chemical methods. It offers unparalleled precision in controlling surface chemistry, far surpassing mechanical abrasion techniques.
Plasma surface treatment is an indispensable innovation in contemporary lithium battery manufacturing. It addresses essential challenges in adhesion, contamination, and material performance. For specific technical details, collaborate with Keylink Technology to test your materials under controlled conditions, ensuring unmatched results.
We are experts in Atmospheric and Low-Temperature applications, offering a vast array of both standard and customized solutions designed to elevate your battery's performance to new heights.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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