Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion batteries have become the cornerstone of our electrified future, powering breakthroughs in clean energy, transportation, and intelligent technology. Their widespread presence in today's tech landscape is attributed to their exceptional energy density, light weight, rechargeable nature, and extended lifecycle. By enhancing battery performance, we can shed light on cutting-edge innovations in battery technology - particularly Plasma Surface Treatments - that are paving the way for these applications.
Overview
Harnessing the power of ionized gas, plasma surface treatment is revolutionizing the field of lithium battery manufacturing. This groundbreaking technique modifies surfaces at the nanoscale, effectively tackling major challenges in battery performance, safety, and durability.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Through plasma treatment of metal foils (Al for cathode, Cu for anode), surface energy is significantly enhanced, facilitating superior adhesion of active materials like LiCoO2 and graphite. This process greatly reduces delamination, ensuring consistent charge/discharge cycles.
- SEI Layer Stability: Utilizing oxygen plasma to functionalize carbon-based anodes introduces beneficial oxygen groups, promoting the development of a robust Solid Electrolyte Interphase (SEI) layer. This innovation drastically curtails capacity fade and curbs dendrite growth.
2. Separators
- Wettability and Porosity: With plasma etching, using gases such as Ar or O2, hydrophilicity and porosity in polyolefin separators are enhanced, leading to improved electrolyte absorption and ion transport.
- Thermal Stability: By crosslinking polymer surfaces through plasma, thermal resistance is significantly boosted, reducing the risk of thermal runaway.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures casing materials, like Al and steel, are free from contaminants, enhancing seal integrity and preventing electrolyte leakage.
Process Considerations
- Parameters: The type of gas (O2, N2, Ar), along with power, pressure, and treatment duration, are customized for each component. For instance, low-pressure O2 plasma is ideal for optimizing separator wettability, while atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are seamlessly integrated into existing manufacturing lines. However, achieving uniformity and cost-efficiency requires careful optimization.
Case Studies and Performance Metrics
- Anode Treatment: Research and client applications reveal that plasma-treated graphite anodes deliver a remarkable 15-20% higher capacity retention after 500 cycles.
- Separator Modification: Plasma-etched separators show an impressive 30% increase in electrolyte absorption, significantly enhancing rate capabilities.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly and dry alternative to wet chemical methods. It offers precise control over surface chemistry, surpassing traditional mechanical abrasion techniques.
Plasma surface treatment has become a vital component in contemporary lithium battery manufacturing, effectively addressing critical issues in adhesion, contamination, and material performance. For detailed technical specifications, partner with Keylink Technology to test your material under meticulously controlled conditions.
Our expertise in Atmospheric and Low-Temperature applications enables us to offer an extensive range of both standard and customized solutions, significantly enhancing the performance of your batteries.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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