Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-ion) batteries are pivotal to the clean energy wave, driving innovations across mobility and smart tech. Their widespread use is owed to qualities like high energy density, lightweight nature, rechargeability, and a robust cycle life. We aim to spotlight how advancements like Plasma Surface Treatments play a crucial role in elevating battery performance, ultimately enabling these transformative applications.
Overview
Plasma surface treatment, harnessing the power of ionized gas, is revolutionizing lithium battery production. By fine-tuning surface properties at a nanoscale, this cutting-edge technique surmounts key hurdles in battery efficiency, safety, and durability.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Enhancement: Treating metal foils like aluminum for cathodes and copper for anodes with plasma elevates their surface energy. This optimizes adhesion for active materials such as LiCoO2 and graphite, reducing delamination for more dependable charge/discharge cycles.
- SEI Layer Stability Improvement: Oxygen plasma treatment on carbon-based anodes introduces beneficial oxygen groups, reinforcing the Solid Electrolyte Interphase (SEI) layer, thereby minimizing capacity loss and counteracting dendrite formation.
2. Separators
- Enhanced Wettability and Porosity: Plasma etching with gases like Ar or O2 boosts hydrophilicity and porosity in polyolefin separators, thereby improving electrolyte absorption and ion conductivity.
- Improved Thermal Stability: Plasma-induced crosslinking on polymer surfaces enhances their thermal resistance, significantly reducing the risks of thermal runaway.
3. Casing and Seals
- Advanced Surface Cleaning: Plasma treatments purify casing materials like aluminum and steel, ensuring superior seal integrity and preventing electrolyte leakage.
Process Considerations
- Parameter Optimization: Customizing gas type (O2, N2, Ar), power, pressure, and treatment duration for each component is pivotal. For instance, low-pressure O2 plasma can optimize separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are seamlessly integrable into existing manufacturing setups, though achieving uniformity and cost-effectiveness demands further refinement.
Case Studies and Performance Metrics
- Anode Treatment Success: Research and practical applications reveal that plasma-treated graphite anodes maintain 15-20% higher capacity retention even after 500 cycles.
- Enhanced Separator Performance: Plasma-processed separators show a 30% increase in electrolyte absorption speed, boosting rate capability.
Comparison with Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to traditional wet chemical methods. It affords precise surface chemistry control, outperforming mechanical abrasion techniques.
Plasma surface treatment is crucial for modern lithium battery production, tackling major obstacles in adhesion, contamination, and material performance. For specific technical details, partner with Keylink Technology to test your materials in controlled environments.
Specializing in both Atmospheric and Low-Temperature applications, we provide a comprehensive range of tailored solutions designed to boost your battery's performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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