Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion (Li-on) batteries power the electrification era, spearheading advancements across clean energy, mobility, and smart technology landscapes. These batteries are favored in modern tech realms for their superior energy density, lightweight structure, rechargeability, and long-lasting life cycles. By enhancing battery performance, we spotlight cutting-edge Plasma Surface Treatments, driving these evolving applications.
Overview
Plasma surface treatment, a groundbreaking technique utilizing ionized gas to refine material surfaces, is a game-changer in the realm of lithium battery production. By adjusting surface characteristics at the nanoscale, plasma treatment overcomes significant hurdles in battery performance, safety, and longevity, paving the way for superior battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment on metal foils such as Al (cathode) and Cu (anode) enhances surface energy, leading to superior adhesion of active materials like LiCoO2 and graphite. This minimizes delamination, ensuring stable charge and discharge cycles.
- SEI Layer Stability: Carbon-based anodes, when functionalized with oxygen plasma, gain oxygen groups that foster a robust Solid Electrolyte Interphase (SEI) layer. This process curtails capacity fade and deters dendrite growth, enhancing performance.
2. Separators
- Wettability and Porosity: Plasma etching, utilizing gases like Ar or O2, augments the hydrophilicity and porosity of polyolefin separators, thus boosting electrolyte uptake and ion transport efficiency.
- Thermal Stability: Plasma-induced crosslinking of polymer surfaces can significantly enhance thermal resistance, reducing the risks associated with thermal runaway scenarios.
3. Casing and Seals
- Surface Cleaning: Plasma treatment assures contaminant-free surfaces for casing materials like Al and steel, thereby improving seal integrity and preventing potential electrolyte leaks.
Process Considerations
- Parameters: Each component benefits from customized gas types (O2, N2, Ar), power, pressure, and treatment times. For example, low-pressure O2 plasma may optimize separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are designed for seamless integration into existing manufacturing lines, though optimization for uniformity and cost-effectiveness is crucial.
Case Studies and Performance Metrics
- Anode Treatment: Documented studies and customer applications reveal that plasma-treated graphite anodes sustain a 15-20% higher capacity retention even after 500 cycles.
- Separator Modification: Plasma-etched separators show a remarkable 30% faster electrolyte absorption rate, significantly enhancing rate capability.
Comparison to Alternatives
Plasma treatment presents an eco-friendly, dry processing alternative to wet chemical methods, offering precise control over surface chemistry compared to mechanical abrasion.
Plasma surface treatment has become essential in contemporary lithium battery manufacturing, expertly tackling adhesion, contamination, and material performance challenges. For precise technical specifications, partner with Keylink Technology to test your materials under controlled conditions.
We are experts in Atmospheric and Low-Temperature applications, offering a vast array of standard and tailored solutions to enhance your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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