Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion batteries are the powerhouses of the electrification era, driving remarkable innovations across clean energy, mobility, and smart technology. Renowned for their high energy density, lightweight build, impressive rechargeability, and prolonged cycle life, these batteries are pivotal in today's technological landscape. We aim to spotlight how breakthroughs in battery performance - specifically through Plasma Surface Treatments - are propelling these advancements.
Overview
Plasma surface treatment stands at the forefront of lithium battery manufacturing innovation, employing ionized gas to refine material surfaces. By adjusting surface characteristics at the nanoscale, this cutting-edge technique tackles pivotal challenges associated with battery performance, safety, and longevity.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Through plasma treatment, metal foils such as Al for cathodes and Cu for anodes undergo enhanced surface energy, which significantly improves the adhesion of active materials like LiCoO2 and graphite, thus reducing delamination and ensuring consistent charge/discharge cycles.
- SEI Layer Stability: Oxygen plasma functionalization of carbon-based anodes introduces beneficial oxygen groups, cultivating a sturdy Solid Electrolyte Interphase (SEI) layer that minimizes capacity degradation and prevents dendrite formation.
2. Separators
- Wettability and Porosity: Plasma etching with gases such as Ar or O2 enhances hydrophilicity and porosity in polyolefin separators, thereby boosting electrolyte absorption and facilitating improved ion transport.
- Thermal Stability: Plasma-induced crosslinking on polymer surfaces fortifies thermal resistance, effectively reducing the risk of thermal runaway events.
3. Casing and Seals
- Surface Cleaning: Plasma treatment meticulously cleanses casing materials like aluminum and steel, ensuring contaminant-free surfaces that enhance seal integrity and prevent electrolyte leakage.
Process Considerations
- Parameters: Careful tailoring of gas type (e.g., O2, N2, Ar), power settings, pressure, and treatment duration is essential for each component. For instance, low-pressure O2 plasma is ideal for optimizing separator wettability, while atmospheric plasma is best for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are seamlessly integrated into existing production lines, though achieving uniformity and cost-efficiency remains a focus for optimization.
Case Studies and Performance Metrics
- Anode Treatment: Empirical studies and customer cases reveal that plasma-treated graphite anodes retain 15-20% more capacity after 500 cycles compared to untreated counterparts.
- Separator Modification: Plasma-etched separators excel with a 30% increase in electrolyte absorption rates, thereby significantly enhancing rate capability.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to wet chemical methods, offering precise control over surface chemistry and surpassing mechanical abrasion in effectiveness.
Plasma surface treatment proves essential in today's lithium battery manufacturing landscape, solving critical issues related to adhesion, contamination, and material performance. For tailored technical specifications, partner with Keylink Technology to evaluate your materials under controlled conditions.
Our expertise lies in Atmospheric and Low-Temperature applications, providing an extensive array of both standard and bespoke solutions to elevate your batteries' performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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