Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
In the dynamic era of electrification, Lithium (Li-on) batteries stand as the powerhouse driving clean energy, progressive mobility, and innovative smart technologies. Renowned for their superior energy density, lightweight composition, rechargeability, and enduring life cycle, lithium-ion batteries are integral to today's advanced technology landscape. By enhancing battery performance, we aim to showcase how pioneering advancements like Plasma Surface Treatments are instrumental in unlocking new potentials for these influential applications.
Overview
Transformative in its approach, plasma surface treatment leverages ionized gas to intricately modify material surfaces, marking a revolutionary stride in lithium battery production. By expertly refashioning surface properties at the nanoscale, plasma treatment adeptly tackles pivotal challenges concerning battery performance, safety, and durability, setting new standards in energy solutions.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion ImprovementThrough the plasma treatment of metal foils (such as Al for cathodes and Cu for anodes), surface energy is significantly enhanced, ensuring superior adhesion of active materials like LiCoO2 and graphite. This enhancement mitigates risks of delamination, safeguarding the stability of charge and discharge cycles to maintain optimal battery performance.
- SEI Layer StabilityThe functionalization of carbon-based anodes with oxygen plasma induces beneficial oxygen groups, fostering the development of a robust Solid Electrolyte Interphase (SEI) layer. This innovation is crucial in minimizing capacity fade and preventing detrimental dendrite growth, thus extending battery life.
2. Separators
- Wettability and PorosityPlasma etching, utilizing gases like Ar or O2, enhances the hydrophilicity and porosity of polyolefin separators, significantly improving electrolyte uptake and facilitating more efficient ion transport, which is vital for performance.
- Thermal StabilityBy crosslinking polymer surfaces through plasma techniques, thermal resistance is bolstered, effectively reducing the risks associated with thermal runaway and enhancing overall safety.
3. Casing and Seals
- Surface CleaningPlasma treatment meticulously cleanses casing materials made of Al and steel, ensuring surfaces remain contaminant-free. This precision cleaning improves seal integrity and prevents potential electrolyte leaks, thus maintaining the battery's structural and functional integrity.
Process Considerations
- ParametersCustomizing parameters like gas type (O2, N2, Ar), power, pressure, and treatment duration is essential for each component. For instance, low-pressure O2 plasma is ideal for optimizing separator wettability, while atmospheric plasma is perfectly suited for roll-to-roll electrode processing, ensuring precision and efficiency.
- ScalabilityThe integration of inline atmospheric plasma systems into existing manufacturing lines exemplifies the scalability potential, although achieving uniformity and cost-effectiveness necessitates further optimization efforts to fully capitalize on this technology.
Case Studies and Performance Metrics
- Anode TreatmentEmpirical studies and real-world applications confirm that plasma-treated graphite anodes retain 15-20% more capacity after 500 cycles, showcasing significant improvements in longevity and performance metrics.
- Separator ModificationSeparators, when plasma-etched, exhibit a remarkable 30% acceleration in electrolyte absorption, thereby enhancing rate capability and optimizing performance.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry alternative to traditional wet chemical methods. It offers precise control over surface chemistry, surpassing the capabilities of mechanical abrasion, thus providing a sustainable and efficient solution.
Plasma surface treatment has become indispensable in contemporary lithium battery manufacturing, adeptly addressing critical challenges such as adhesion, contamination, and material performance. For detailed technical specifications and to explore how Keylink Technology can enhance your materials under controlled conditions, reach out for a collaborative consultation.
Specializing in Atmospheric and Low-Temperature applications, we provide an extensive array of standard and customized solutions designed to elevate the performance of your batteries, ensuring they meet the demands of modern technology.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
Audited Supplier 
){kind=link}