Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are the powerhouse driving the electrification revolution, propelling advancements in clean energy, mobility innovations, and smart technologies. Renowned for their exceptional energy density, lightweight structure, rechargeability, and extended cycle life, lithium-ion batteries are integral to modern tech. Our focus: enhancing battery performance with pioneering advancements like Plasma Surface Treatments, which are crucial in enabling these revolutionary applications.
Overview
Plasma surface treatment, which leverages ionized gas to refine material surfaces, is making waves as a transformative innovation in lithium battery manufacturing. By meticulously modifying surface properties at the nanoscale, plasma treatment effectively addresses pivotal challenges in battery performance, safety, and lifespan.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: By applying plasma treatment to metal foils such as aluminum for cathodes and copper for anodes, surface energy is significantly enhanced, fostering superior adhesion of active materials like LiCoO2 and graphite. This innovation reduces delamination, guaranteeing stable and consistent charge/discharge cycles.
- SEI Layer Stability: The functionalization of carbon-based anodes with oxygen plasma introduces oxygen groups, facilitating the formation of a robust Solid Electrolyte Interphase (SEI) layer, which is instrumental in minimizing capacity fade and inhibiting harmful dendrite growth.
2. Separators
- Wettability and Porosity: Plasma etching, utilizing gases like Ar or O2, significantly boosts hydrophilicity and porosity in polyolefin separators, thereby enhancing electrolyte uptake and optimizing ion transport efficiency.
- Thermal Stability: By crosslinking polymer surfaces through plasma, thermal resistance is markedly improved, effectively mitigating the dangers of thermal runaway scenarios.
3. Casing and Seals
- Surface Cleaning: Plasma treatment meticulously ensures that casing materials such as aluminum and steel are free from contaminants, thereby improving seal integrity and preventing detrimental electrolyte leaks.
Process Considerations
- Parameters: The choice of gas type (O2, N2, Ar), power, pressure, and treatment duration is precisely tailored to each component's needs. For instance, low-pressure O2 plasma is optimal for enhancing separator wettability, while atmospheric plasma excels in roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are designed for seamless integration into existing manufacturing lines, though achieving uniformity and cost-efficiency remains a focus for optimization.
Case Studies and Performance Metrics
- Anode Treatment: Comprehensive studies and customer trials reveal that plasma-treated graphite anodes retain 15-20% higher capacity after 500 cycles, showcasing remarkable long-term performance.
- Separator Modification: Plasma-etched separators display a 30% improvement in electrolyte absorption rates, significantly enhancing rate capability and overall battery efficacy.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to traditional wet chemical methods. It offers precise control over surface chemistry, outpacing mechanical abrasion in efficiency and effectiveness.
Plasma surface treatment is a cornerstone in contemporary lithium battery manufacturing, addressing crucial challenges in adhesion, contamination, and material performance. For detailed technical specifications, partner with Keylink Technology to test your material under strictly controlled conditions.
We are experts in Atmospheric and Low-Temperature applications, providing an extensive array of both standard and tailored solutions to significantly enhance your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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