Plasma Surface Treatment Machine for Electronics Packaging

Product Details
Customization: Available
After-sales Service: Online Technical Support
Warranty: One Year
Manufacturer/Factory & Trading Company
Diamond Member Since 2017

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  • Plasma Surface Treatment Machine for Electronics Packaging
  • Plasma Surface Treatment Machine for Electronics Packaging
  • Plasma Surface Treatment Machine for Electronics Packaging
  • Plasma Surface Treatment Machine for Electronics Packaging
  • Plasma Surface Treatment Machine for Electronics Packaging
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  • Overview
  • Product Parameters
  • Company Profile
  • Certifications
  • Exhibition
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Type
Clean Machine
Voltage
220V
Transport Package
Wooden Case
Specification
Contact us
Trademark
KEYLINK
Origin
China
HS Code
8479899990
Production Capacity
1000sets/Year

Product Description

 
Plasma Surface Treatment Machine for Electronics Packaging
Plasma Surface Treatment Machine for Electronics Packaging
Plasma Surface Treatment Machine for Electronics Packaging

 
Product Parameters
PL-5050P LCD screen model
Technical specification Nozzle models available Nozzle treatment area Model
Interface display 4.3-inch LCD screen without touch
R17 Rotate nozzle 16
16mm PL-JX-022-1
Rated supply voltage AC220V ±10%
R03 Rotary nozzle 20
20mm PL-JX-004-1
Plasma output power 750-1500W
R04 Rotary nozzle 30
30mm PL-JX-006-1
Input current 4.0-8.0A
R21 Rotary nozzle 40
40mm PL-JX-008-1
Supply frequency 17.3-30kHz
R05 Rotary nozzle 50
50mm PL-JX-010-1
Air source requirement External air source (gas consumption 60L/min
R23 Rotate nozzle 70
75mm PL-JX-014-1
Air source input pressure ≥0.6Mpa
R19 Rotary nozzle 85
85mm PL-JX-016-1
Air pressure operating range 0.1-0.3Mpa
R20 Rotary nozzle 100
110mm PL-JX-018-1
Mode Signal Mode/ Encoder Mode      
Relative humidity <93% Plasma Surface Treatment Machine for Electronics Packaging
Storage temperature -25ºC-+55ºC
Cleaning height 5-15mm
Treatment width ≤110mm
Bracket Dovetail support
Chassis dimensions (including components) 590(L)*350(W)*365(H)mm
Net weight 28kg
Dimensions of the outer packing box 660(L)*395(W)*530(H)mm
Gross weight 37kg
Detection function Air pressure detection, overtemperature detection, motor speed detection, driver fault detection
Fault alarm Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output
 

                 Electronics Packaging: Plasma Cleaning and Wetting

1. Background and Challenges in Electronics Packaging 

Modern electronics assemblies- PCBs, flip-chips, wafer-level packages- often suffer from surface contamination acquired during fabrication, handling, and storage. Invisible films of oil, dust, moisture, or oxide layers can inhibit solder wetting, leading to voids, solder balling, and poor joint strength. Traditional cleaning methods (aqueous fluxes, chemical etchants, plasma in vacuum) pose drawbacks: chemical waste, long cycle times, and high equipment costs.
 

2. Plasma Cleaning Technology

2.1 Atmospheric-Pressure Plasma 

Systems generate a nonequilibrium glow discharge at ambient pressure by applying high voltage to a working gas (Ar, N2, H2, or air) between electrodes. Reactive species (atomic O, OH, H) and UV photons synergistically break molecular bonds of contaminants and oxidize organic residues.
 

2.2 Process Integration

Compact plasma nozzles or showerheads can be mounted inline on conveyorized SMT or flip-chip lines. Treatment occurs in milliseconds per pad, immediately prior to solder paste deposition or underfill dispensing, minimizing airborne re-contamination.

 

3. Mechanisms of Surface Activation and Wetting

  1. Micro-Etching ("Micro-Blast")
    Ionic and radical bombardment removes ultrathin oxide layers and increases surface roughness on a nanometer scale, improving mechanical interlocking of molten solder.

  2. Chemical Functionalization
    Polar groups (-OH, -NH2) graft onto metal and polymer surfaces, raising surface energy from ~30 mN/m to >50 mN/m, which enhances solder alloy wetting and spreading.

  3. Residual Removal
    Volatilization of flux residues and organic films prevents gas entrapment under solder joints, mitigating void formation.

     

    4. Key Benefits in Electronics Packaging

  4. Improved Solder Wetting & Joint Reliability
    Joint shear and pull-off strengths increase by up to 30%, while voiding rates drop below 1% in high-density interconnects.

  5. Higher First-Pass Yield
    Inline plasma cleaning modules can raise first-pass yields by 5-10% by reducing rework and scrap.

  6. Green & Cost-Effective
    Eliminates solvent use and wastewater, reduces chemical inventory, and lowers total cost of ownership compared to vacuum plasma or wet-chemical systems.

  7. Process Flexibility
    Compatible with diverse materials- copper, aluminum, polymeric underfills- and easily programmed for varying line speeds and patterns.
     

    5. Implementation Considerations

  8. Gas Selection: Argon or argon/hydrogen mixtures excel at rapid oxide removal; air or nitrogen systems offer a more economical alternative for organic contamination.

  9. Power & Frequency: Higher power densities shorten treatment time but risk substrate heating; radio-frequency (13.56 MHz) systems provide uniform plasma at moderate power.

  10. Module Placement: Optimal distance between plasma nozzle and substrate is 5-15 mm to balance reactive species density and coverage uniformity.

Company Profile

Plasma Surface Treatment Machine for Electronics PackagingPlasma Surface Treatment Machine for Electronics PackagingPlasma Surface Treatment Machine for Electronics Packaging

Certifications

Plasma Surface Treatment Machine for Electronics PackagingPlasma Surface Treatment Machine for Electronics Packaging

Exhibition

Plasma Surface Treatment Machine for Electronics Packaging

Packaging & Shipping
Plasma Surface Treatment Machine for Electronics Packaging
FAQ
 1. What is the shipping warehouse location?

Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.

2.What is the production lead time?

Answer:Lead time varies based on order size and product type:
  • For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
  • We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
 
3.Can I customize my order (e.g., specific configurations or spare parts)?

Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
 

 

4.What are the payment terms?

Answer:We offer flexible payment terms, including:

  • Full payment before shipping
  • 50% deposit upon order confirmation.
  • Remaining balance before shipment.
    Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
 

5.What kind of after-sales support do you provide?

Answer:We offer comprehensive after-sales support, including:
  • Technical Assistance: Troubleshooting via email, phone, or video calls.
  • Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
  • Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
  • On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).

 

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