Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are the dynamic powerhouses driving the electrification revolution forward, spurring advancements in clean energy, sustainable mobility, and cutting-edge smart technology. Ubiquitous across modern innovations, these batteries owe their prominence to unmatched features: high energy density, lightweight structure, remarkable rechargeability, and impressive cycle longevity. We aim to underscore the pivotal role of improving battery performance, highlighting how revolutionary technologies like Plasma Surface Treatments stand at the forefront of these advancements, making such transformative applications a reality.
Overview
Plasma surface treatment, by harnessing the power of ionized gas to meticulously modify material surfaces, stands as a groundbreaking technique in the realm of lithium battery manufacturing. By intricately altering surface properties at the nanoscale, plasma treatment confronts and overcomes significant challenges related to battery performance, safety, and durability, positioning itself as an essential solution for future innovations.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment of metal foils, such as aluminum for cathodes and copper for anodes, significantly enhances surface energy. This process boosts the adhesion of active materials like LiCoO2 and graphite, effectively reducing delamination risks and ensuring stable and efficient charge/discharge cycles for prolonged battery life.
- SEI Layer Stability: By functionalizing carbon-based anodes with oxygen plasma, the introduction of oxygen groups fosters a resilient Solid Electrolyte Interphase (SEI) layer. This advancement minimizes capacity fade and inhibits the formation of dendrites, ensuring long-term battery health and safety.
2. Separators
- Wettability and Porosity: Plasma etching using gases like argon or oxygen substantially increases the hydrophilicity and porosity of polyolefin separators. This enhancement leads to improved electrolyte uptake and ion transport, optimizing the battery's overall efficiency.
- Thermal Stability: Crosslinking polymer surfaces through plasma technology enhances their thermal resistance. This improvement mitigates the risks associated with thermal runaway, ensuring safety and reliability in battery applications.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials, such as aluminum and steel, have contaminant-free surfaces. This cleanliness improves seal integrity and prevents problematic electrolyte leaks, safeguarding the battery's operation.
Process Considerations
- Parameters: The choice of gas type (such as O2, N2, Ar), along with power, pressure, and treatment time, is meticulously tailored to each battery component. For instance, low-pressure O2 plasma is ideal for optimizing separator wettability, whereas atmospheric plasma excels in roll-to-roll electrode processing.
- Scalability: Integrating inline atmospheric plasma systems into existing manufacturing lines is a seamless process, though achieving uniformity and cost-effectiveness requires further optimization to meet industrial demands.
Case Studies and Performance Metrics
- Anode Treatment: Extensive studies and customer applications have demonstrated that plasma-treated graphite anodes retain 15-20% higher capacity after 500 cycles, marking significant advancements in battery longevity and performance.
- Separator Modification: Plasma-etched separators exhibit a remarkable 30% increase in electrolyte absorption rates, thus enhancing the battery's rate capability and overall efficiency.
Comparison to Alternatives
Plasma treatment offers an eco-friendly, dry processing alternative to traditional wet chemical methods. It provides precise control over surface chemistry without the abrasiveness of mechanical methods, making it an ideal choice for advanced battery manufacturing.
Plasma surface treatment has become indispensable in the cutting-edge field of lithium battery manufacturing, addressing critical challenges such as adhesion, contamination, and material performance. For specific technical specifications and evaluations, collaborate with Keylink Technology to rigorously test your materials under controlled and optimized conditions.
At Keylink Technology Co., Ltd., we specialize in both Atmospheric and Low-Temperature applications, offering a diverse array of standard and tailored solutions designed to enhance the performance and reliability of your batteries, paving the way for a more sustainable future.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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