Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion batteries stand as the cornerstone of the electrification era, driving forward innovations in clean energy, mobility, and smart technologies. Their prevalence in modern gadgets is due to their exceptional energy density, lightweight profile, rechargeability, and long-lasting cycle life. We aim to spotlight how cutting-edge advancements in battery tech-specifically, Plasma Surface Treatments-are pivotal in unlocking these applications.
Overview
Plasma surface treatment, a revolutionary technique utilizing ionized gas to refine material surfaces, is reshaping lithium battery manufacturing. By modifying surface attributes at the nanoscale, plasma treatment tackles essential challenges in enhancing battery performance, safety, and durability, paving the way for superior energy solutions.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment of metal foils, such as aluminum for cathodes and copper for anodes, significantly boosts surface energy. This enhancement leads to superior adhesion of active materials like LiCoO2 and graphite, effectively mitigating delamination and ensuring stable charge/discharge cycles.
- SEI Layer Stability: By functionalizing carbon-based anodes with oxygen plasma, oxygen groups are introduced, creating a fortified Solid Electrolyte Interphase (SEI) layer. This robust layer minimizes capacity degradation and hinders dendrite formation, promoting longer battery life.
2. Separators
- Wettability and Porosity: Plasma etching with gases like Ar or O2 enhances hydrophilicity and porosity in polyolefin separators, boosting electrolyte absorption and facilitating efficient ion transport.
- Thermal Stability: Plasma-induced polymer crosslinking can significantly elevate thermal resistance, reducing the risk of thermal runaway and enhancing overall safety.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials such as aluminum and steel are free from contaminants, thereby enhancing seal integrity and preventing electrolyte leaks.
Process Considerations
- Parameters: Key parameters such as gas type (O2, N2, Ar), power, pressure, and treatment duration are meticulously tailored for each battery component. For instance, low-pressure O2 plasma is optimal for maximizing separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems can seamlessly integrate into existing manufacturing lines, although achieving uniformity and cost-efficiency remains a focus for further optimization.
Case Studies and Performance Metrics
- Anode Treatment: Extensive research and client applications demonstrate that plasma-treated graphite anodes exhibit a remarkable 15-20% increase in capacity retention after 500 cycles, underscoring their durability.
- Separator Modification: Plasma-etched separators show a commendable 30% improvement in electrolyte absorption rate, thereby enhancing their rate capability and performance.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to conventional wet chemical methods, offering precise control over surface chemistry compared to mechanical abrasion techniques.
Plasma surface treatment is a vital component in today's lithium battery manufacturing, effectively overcoming challenges related to adhesion, contamination, and material performance. For tailored technical specifications, partner with Keylink Technology to assess your material under precisely controlled conditions.
We excel in Atmospheric and Low-Temperature plasma applications, presenting a broad spectrum of standard and bespoke solutions to elevate your battery performance to new heights.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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