Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-ion) batteries are at the forefront of the electrification era, powering advancements in clean energy, mobile technology, and intelligent systems. These batteries are embedded in our everyday tech due to their superior energy density, lightweight nature, rechargeable capabilities, and extended cycle life. As we push the boundaries of battery performance, Plasma Surface Treatments emerge as a pivotal innovation, empowering these technological breakthroughs.
Overview
Plasma surface treatment is revolutionizing lithium battery manufacturing through its ingenious use of ionized gas to modify material surfaces. By tweaking surface properties at the nanoscale, this cutting-edge technique tackles critical challenges in enhancing battery performance, bolstering safety, and extending longevity.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Enhancement: Through plasma treatment of metal foils, such as aluminum for cathodes and copper for anodes, surface energy is boosted, promoting superior adhesion of active materials like LiCoO2 and graphite. This minimizes delamination, ensuring consistently stable charge/discharge cycles.
- SEI Layer Stability: Oxygen plasma functionalization of carbon-based anodes introduces oxygen groups, cultivating a robust and stable Solid Electrolyte Interphase (SEI) layer. This innovation reduces capacity fade and inhibits detrimental dendrite growth.
2. Separators
- Wettability and Porosity: Plasma etching, using gases like Ar or O2, significantly enhances the hydrophilicity and porosity of polyolefin separators, thus improving electrolyte absorption and ion transport efficiency.
- Thermal Stability: By crosslinking polymer surfaces through plasma, thermal resistance is significantly improved, reducing the risks associated with thermal runaway incidents.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials such as aluminum and steel are contaminant-free, which enhances seal integrity and effectively prevents electrolyte leaks.
Process Considerations
- Parameters: Specific parameters such as gas type (O2, N2, Ar), power, pressure, and treatment time are precisely tailored to suit each component's needs. For example, low-pressure O2 plasma is ideal for optimizing separator wettability, while atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems allow seamless integration into existing manufacturing lines. However, achieving uniformity and cost-efficiency remains key for optimization.
Case Studies and Performance Metrics
- Anode Treatment: Real-world studies and client applications reveal that plasma-treated graphite anodes showcase a 15-20% increase in capacity retention after 500 cycles.
- Separator Modification: Plasma-etched separators demonstrate an impressive 30% faster electrolyte absorption rate, significantly enhancing rate capability.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry process compared to conventional wet chemical methods. It offers unmatched precision in controlling surface chemistry compared to traditional mechanical abrasion techniques.
Plasma surface treatment is a cornerstone in modern lithium battery manufacturing, effectively addressing pivotal challenges in adhesion, contamination control, and material performance. For detailed technical specifications, partner with Keylink Technology to test your materials under meticulously controlled conditions.
We excel in Atmospheric and Low-Temperature applications, offering a diverse array of standard and bespoke solutions engineered to elevate your battery's performance to new heights.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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