Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
In the vanguard of the electrification revolution, Lithium (Li-on) batteries are the catalyst driving leaps in clean energy, agile mobility, and cutting-edge smart technologies. Renowned for their superior energy density, feather-light structure, rechargeability, and enduring cycle life, lithium-ion batteries have become an integral part of contemporary technology. At the heart of this evolution, enhancing battery performance is pivotal, and we proudly spotlight how breakthrough advancements such as Plasma Surface Treatments are pivotal in propelling these applications to new heights.
Overview
Plasma surface treatment is a groundbreaking innovation in lithium battery production, utilizing ionized gas to subtly alter material surfaces. This transformative technique operates at the nanoscale, addressing critical hurdles in battery efficiency, safety, and lifespan, thereby revolutionizing the industry by enhancing these essential parameters.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: By treating metal foils such as aluminum for cathodes and copper for anodes with plasma, we significantly enhance surface energy. This improvement ensures superior adhesion of active materials like LiCoO2 and graphite, effectively reducing instances of delamination and securing consistent charge and discharge cycles.
- SEI Layer Stability: The introduction of oxygen groups through oxygen plasma functionalization of carbon-based anodes strengthens the Solid Electrolyte Interphase (SEI) layer. This robust enhancement minimizes capacity fade and acts as a safeguard against dendrite formation, thus extending the battery's overall integrity.
2. Separators
- Wettability and Porosity: Plasma etching with gases like Ar or O2 makes polyolefin separators more hydrophilic and porous, which enhances their ability to uptake electrolytes and facilitates better ion transport capabilities.
- Thermal Stability: Through plasma-induced crosslinking of polymer surfaces, the thermal resistance is significantly bolstered, effectively reducing the probability of thermal runaway incidents.
3. Casing and Seals
- Surface Cleaning: Contaminant-free surfaces for casing materials such as aluminum and steel are ensured through plasma treatment. This meticulous cleaning improves seal integrity, preventing potential electrolyte leaks.
Process Considerations
- Parameters: Customization of gas type (O2, N2, Ar), power, pressure, and treatment duration is tailored to each component's needs. For instance, low-pressure O2 plasma is ideal for optimizing separator wettability, whereas atmospheric plasma is better suited for roll-to-roll electrode processing.
- Scalability: Implementing inline atmospheric plasma systems facilitates seamless integration into current manufacturing lines. To achieve uniformity and cost-effectiveness, further optimization is key.
Case Studies and Performance Metrics
- Anode Treatment: Research and real-world applications demonstrate that plasma-treated graphite anodes retain 15-20% higher capacity after 500 cycles, underscoring the efficacy of this advanced treatment.
- Separator Modification: Plasma-etched separators show a remarkable 30% increase in electrolyte absorption speed, significantly enhancing the rate capability of the batteries.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative compared to traditional wet chemical methods. It offers unparalleled precision control over surface chemistry, far surpassing mechanical abrasion techniques.
In modern lithium battery manufacturing, plasma surface treatment is not just an option; it's indispensable. By tackling crucial challenges in adhesion, contamination, and material performance, it sets new standards. For technical specifications and to test your materials, partner with Keylink Technology and experience controlled conditions.
Our expertise shines in Atmospheric and Low-Temperature applications. We offer a diverse array of both standard and bespoke solutions designed to elevate your battery performance to unprecedented levels.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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