Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion batteries are the technological powerhouse behind the electrification revolution, driving progress in clean energy, mobility, and smart technology. Renowned for their high energy density, lightweight nature, rechargeability, and enduring cycle life, these batteries are integral to modern advancements. We are committed to showcasing how cutting-edge battery technologies, particularly Plasma Surface Treatments, empower these transformative applications.
Overview
Plasma surface treatment is a groundbreaking approach in lithium battery manufacturing that employs ionized gas to refine material surfaces. By meticulously altering surface properties at the nanoscale, this treatment addresses pivotal challenges in battery performance, safety, and longevity, redefining the boundaries of battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment of metal foils, such as aluminum for cathodes and copper for anodes, significantly boosts surface energy. This improvement enhances the adhesion of active materials like LiCoO2 and graphite, thereby reducing delamination and ensuring stable charge and discharge cycles.
- SEI Layer Stability: Oxygen plasma functionalization of carbon-based anodes introduces beneficial oxygen groups. This process fosters the development of a robust Solid Electrolyte Interphase (SEI) layer, effectively minimizing capacity fade and inhibiting the growth of dendrites.
2. Separators
- Wettability and Porosity: Employing plasma etching techniques, such as those using Argon or Oxygen, enhances the hydrophilicity and porosity of polyolefin separators. This treatment improves electrolyte uptake and ion transport, pivotal for battery efficiency.
- Thermal Stability: Plasma-driven crosslinking of polymer surfaces significantly enhances thermal resistance, thereby mitigating the risks associated with thermal runaway incidents.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures surfaces of casing materials like aluminum and steel are free from contaminants, thereby enhancing seal integrity and preventing potential electrolyte leaks.
Process Considerations
- Parameters: The parameters such as gas type (O2, N2, Ar), power, pressure, and treatment duration are meticulously customized for each component. For instance, low-pressure O2 plasma is optimal for enhancing separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems facilitate integration into existing manufacturing lines. However, achieving uniformity and cost-effectiveness demands continuous optimization efforts.
Case Studies and Performance Metrics
- Anode Treatment: Empirical studies and customer applications reveal that plasma-treated graphite anodes boast a 15-20% higher capacity retention after 500 cycles, showcasing the technology's profound impact.
- Separator Modification: Plasma-etched separators exhibit a 30% increase in electrolyte absorption speed, significantly enhancing the rate capability of the batteries.
Comparison to Alternatives
Plasma treatment stands as an eco-friendly, dry processing alternative to wet chemical methods. It offers precise control over surface chemistry, surpassing the capabilities of mechanical abrasion techniques.
Plasma surface treatment is pivotal in the realm of modern lithium battery manufacturing, addressing critical issues in adhesion, contamination, and material performance. For detailed technical specifications, collaborate with Keylink Technology to rigorously test your material under carefully controlled conditions.
We excel in Atmospheric and Low-Temperature applications, offering an extensive array of both standard and bespoke solutions to elevate your battery performance to new heights.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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