Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are at the heart of the electrification era, driving forward clean energy, mobility, and cutting-edge technology. Celebrated for their incredible high energy density, lightweight design, and long-lasting rechargeability, lithium-ion batteries have become essential in modern tech. Our focus on enhancing battery performance highlights the cutting-edge plasma surface treatments that are revolutionizing these applications.
Overview
Plasma surface treatment, a breakthrough technique utilizing ionized gas, is redefining the landscape of lithium battery manufacturing. By tailoring surface properties at a nanoscale, plasma treatment effectively tackles pivotal challenges in battery performance, safety, and durability.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion ImprovementHarness the power of plasma treatment on metal foils (Al for cathode, Cu for anode) to boost surface energy, significantly enhancing the adhesion of active materials such as LiCoO2 and graphite. This innovation mitigates delamination and champions stable charge/discharge cycles.
- SEI Layer StabilityFunctionalizing carbon-based anodes with oxygen plasma introduces oxygen groups that foster a strong Solid Electrolyte Interphase (SEI) layer. This robust formation is key to minimizing capacity fade and preventing dendrite growth effectively.
2. Separators
- Wettability and PorosityPlasma etching, employing gases like Ar or O2, enhances the hydrophilicity and porosity of polyolefin separators, significantly boosting electrolyte uptake and facilitating improved ion transport.
- Thermal StabilityEnhance thermal resistance by crosslinking polymer surfaces via plasma, effectively reducing the risks of thermal runaway.
3. Casing and Seals
- Surface CleaningAchieve contaminant-free casing material surfaces (Al, steel) through plasma treatment, ensuring seal integrity and preventing harmful electrolyte leaks.
Process Considerations
- ParametersTailor gas type (O2, N2, Ar), power, pressure, and treatment time to each component's needs. Low-pressure O2 plasma is ideal for optimizing separator wettability, whereas atmospheric plasma excels in roll-to-roll electrode processing.
- ScalabilityIntegrate inline atmospheric plasma systems into existing manufacturing lines for enhanced scalability, balancing uniformity and cost-effectiveness.
Case Studies and Performance Metrics
- Anode TreatmentReal-world studies reveal that plasma-treated graphite anodes achieve an impressive 15-20% higher capacity retention after 500 cycles.
- Separator ModificationPlasma-etched separators are shown to absorb electrolytes 30% faster, significantly boosting rate capability.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to traditional wet chemical methods, offering precise control over surface chemistry compared to mechanical abrasions.
Plasma surface treatment is indispensable in modern lithium battery manufacturing, addressing essential challenges in adhesion, contamination, and material performance. To explore specific technical specifications, partner with Keylink Technology to test your materials under expertly controlled conditions.
We excel in Atmospheric and Low-Temperature applications, offering an extensive array of both standard and customized solutions designed to elevate the performance of your batteries.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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