Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are at the forefront of the electrification revolution, driving remarkable progress in clean energy, mobility, and cutting-edge smart technology. Revered for their high energy density, sleek lightweight design, rechargeable nature, and enduring cycle life, lithium-ion batteries are indispensable across modern technological landscapes. Our focus on battery performance enhancements showcases the pivotal role of innovations like Plasma Surface Treatments in powering these advancements.
Overview
Plasma surface treatment, a pioneering method utilizing ionized gas to refine material surfaces, is revolutionizing lithium battery manufacturing. By ingeniously altering surface properties at the nanoscale, plasma technology effectively tackles critical challenges associated with battery performance, safety, and longevity.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement Plasma treatment of metal foils, such as Al for cathodes and Cu for anodes, significantly boosts surface energy, facilitating superior adhesion of active materials like LiCoO2 and graphite. This enhancement reduces delamination risks, ensuring stable and reliable charge/discharge cycles.
- SEI Layer Stability By functionalizing carbon-based anodes with oxygen plasma, oxygen groups are introduced, cultivating a robust Solid Electrolyte Interphase (SEI) layer that minimizes capacity fade and prevents dendrite growth.
2. Separators
- Wettability and Porosity Through plasma etching, using elements like Ar or O2, the hydrophilicity and porosity of polyolefin separators are enhanced. This improvement boosts electrolyte uptake and ion transport efficiency.
- Thermal Stability Crosslinking polymer surfaces via plasma treatment strengthens thermal resistance, effectively reducing the risks of thermal runaway.
3. Casing and Seals
- Surface Cleaning Plasma treatment ensures pristine, contaminant-free surfaces for casing materials like Al and steel, enhancing seal integrity and preventing electrolyte leaks.
Process Considerations
- Parameters Gas type (O2, N2, Ar), power, pressure, and treatment duration are meticulously tailored for each component. For instance, low-pressure O2 plasma may be ideal for optimizing separator wettability, while atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability Inline atmospheric plasma systems seamlessly integrate into existing manufacturing lines, though achieving uniformity and cost-effectiveness demands further optimization.
Case Studies and Performance Metrics
- Anode Treatment Studies and customer applications reveal that plasma-treated graphite anodes retain 15-20% higher capacity after 500 cycles, demonstrating enhanced performance.
- Separator Modification Plasma-etched separators exhibit a remarkable 30% increase in electrolyte absorption rate, boosting rate capability.
Comparison to Alternatives
Plasma treatment offers an eco-friendly, dry processing alternative to wet chemical methods, delivering precise control over surface chemistry compared to mechanical abrasion.
Plasma surface treatment is an essential component in modern lithium battery manufacturing, tackling critical challenges like adhesion, contamination, and material performance. For detailed technical specifications, partner with Keylink Technology to test your material under controlled conditions.
We are experts in Atmospheric and Low-Temperature applications and provide an extensive range of standard and tailor-made solutions designed to enhance your battery's performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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