Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries represent the cornerstone of the electrification revolution, powering significant strides in clean energy, mobility, and intelligent technologies. These batteries dominate modern technology landscapes due to their impressive high energy density, featherweight design, rechargeability, and enduring cycle life. To further elevate battery performance, we spotlight how groundbreaking advancements in battery technology-such as Plasma Surface Treatments-pave the way for these applications.
Overview
Plasma surface treatment, a cutting-edge method leveraging ionized gases to refine material surfaces, is revolutionizing lithium battery manufacturing. By meticulously modifying surface properties at the nanoscale, plasma treatment adeptly tackles crucial challenges in battery performance, safety, and longevity, propelling the industry forward.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Enhancement: Employing plasma treatment on metal foils like Al for cathodes and Cu for anodes significantly boosts surface energy, facilitating superior adhesion of active materials (such as LiCoO2 and graphite). This innovation curtails delamination, thereby ensuring stable and efficient charge/discharge cycles.
- SEI Layer Stability: Oxygen plasma is used to functionalize carbon-based anodes, introducing crucial oxygen groups that cultivate a robust Solid Electrolyte Interphase (SEI) layer. This enhancement minimizes capacity fade and effectively inhibits dendrite growth, securing battery longevity.
2. Separators
- Wettability and Porosity: Plasma etching using gases like Ar or O2 significantly boosts the hydrophilicity and porosity of polyolefin separators. This enhancement increases electrolyte uptake and ion transport efficiency, driving superior battery performance.
- Thermal Stability: By crosslinking polymer surfaces through plasma, thermal resistance is notably enhanced, mitigating the risks associated with thermal runaway and enhancing overall safety.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures pristine, contaminant-free surfaces for casing materials like aluminum and steel. This process improves seal integrity and effectively prevents electrolyte leaks, safeguarding battery reliability.
Process Considerations
- Parameters: Tailoring gas type (O2, N2, Ar), power settings, pressure, and treatment duration to each component is crucial. For instance, low-pressure O2 plasma optimizes separator wettability, whereas atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems facilitate seamless integration into existing manufacturing lines. However, achieving uniformity and cost-effectiveness remains a focal point for further optimization.
Case Studies and Performance Metrics
- Anode Treatment: Research and customer applications reveal that plasma-treated graphite anodes exhibit a remarkable 15-20% higher capacity retention after 500 cycles, underscoring the efficacy of this approach.
- Separator Modification: Plasma-etched separators demonstrate an impressive 30% faster electrolyte absorption rate, significantly enhancing rate capability and overall performance.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly alternative to traditional wet chemical methods, offering precision control over surface chemistry. It provides a dry, environmentally conscious processing solution compared to mechanical abrasion.
In the realm of modern lithium battery manufacturing, plasma surface treatment is indispensable, effectively addressing critical issues related to adhesion, contamination, and material performance. For detailed technical specifications, partner with Keylink Technology to rigorously test your material under meticulously controlled conditions.
Our expertise in Atmospheric and Low-Temperature applications allows us to offer an extensive array of both standard and bespoke solutions to significantly enhance your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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