Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion (Li-on) batteries are at the forefront of the electrification era, heralding significant progress across the clean energy, mobility, and smart technology sectors. Praised for their outstanding energy density, lightweight composition, rechargeability, and extended life cycles, these batteries are the preferred choice in modern technological landscapes. By focusing on enhancing battery performance, we are pioneering innovative Plasma Surface Treatments, propelling these dynamic applications into the future.
Overview
Plasma surface treatment stands as a revolutionary technique, employing ionized gas to perfect material surfaces. It is a transformative force within the lithium battery production industry. This approach, which finely tunes surface characteristics at the nanoscale, addresses major challenges in battery performance, safety, and durability, laying the groundwork for next-generation battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment applied to metal foils such as Al (cathode) and Cu (anode) significantly increases surface energy, resulting in exceptional adhesion of active materials like LiCoO2 and graphite. This greatly reduces delamination, ensuring consistent charge and discharge cycles.
- SEI Layer Stability: By functionalizing carbon-based anodes with oxygen plasma, oxygen groups are formed, which facilitate the development of a robust Solid Electrolyte Interphase (SEI) layer. This vital process mitigates capacity fade and prevents dendrite growth, boosting overall performance.
2. Separators
- Wettability and Porosity: Plasma etching, using gases such as Ar or O2, increases the hydrophilicity and porosity of polyolefin separators. This enhances electrolyte uptake and ion transport efficiency, vital for optimal battery function.
- Thermal Stability: Crosslinking of polymer surfaces induced by plasma can greatly improve thermal resistance, minimizing the dangers associated with thermal runaway incidents.
3. Casing and Seals
- Surface Cleaning: Plasma treatment guarantees contaminant-free surfaces for casing materials like Al and steel, enhancing seal integrity and preventing potential electrolyte leaks.
Process Considerations
- Parameters: Each component benefits from specific gas types (O2, N2, Ar), and carefully calibrated power, pressure, and treatment times. For instance, low-pressure O2 plasma can optimize separator wettability, while atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are engineered for seamless integration into current manufacturing lines, underscoring the need for uniformity and cost-effectiveness in production.
Case Studies and Performance Metrics
- Anode Treatment: Research and real-world applications demonstrate that plasma-treated graphite anodes maintain 15-20% higher capacity retention even after 500 charging cycles.
- Separator Modification: Plasma-etched separators exhibit an impressive 30% increase in electrolyte absorption rate, markedly improving rate capability.
Comparison to Alternatives
Plasma treatment offers an environmentally friendly, dry processing alternative to traditional wet chemical methods, providing precise control over surface chemistry far superior to mechanical abrasion.
In modern lithium battery manufacturing, plasma surface treatment is indispensable, expertly addressing challenges related to adhesion, contamination, and material performance. For detailed technical specifications, collaborate with Keylink Technology to test your materials under meticulously controlled conditions.
As specialists in Atmospheric and Low-Temperature applications, we offer a comprehensive range of standard and customized solutions designed to elevate your battery performance to new heights.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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