Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion (Li-on) batteries are at the heart of the electrification revolution, propelling advancements across the clean energy, mobility, and smart technology sectors. Revered for their exceptional energy density, lightweight nature, incredible rechargeability, and longevity, these batteries dominate modern technological applications. By pushing battery performance boundaries, we spotlight innovative Plasma Surface Treatments that power these transformative applications.
Overview
Plasma surface treatment is a revolutionary technique employing ionized gas to perfect material surfaces, marking a pivotal innovation in lithium battery production. By fine-tuning surface properties at the nanoscale level, plasma treatment surmounts critical challenges relating to battery performance, safety, and durability, paving the way for advancements in superior battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Enhancement: Plasma treatment on metal foils such as aluminum (cathode) and copper (anode) elevates surface energy, resulting in enhanced adhesion of active materials like lithium cobalt oxide and graphite. This reduces delamination, ensuring stable and consistent charge-discharge cycles.
- SEI Layer Stability: Oxygen plasma-functionalized carbon-based anodes develop oxygen groups that fortify a robust Solid Electrolyte Interphase (SEI) layer, minimizing capacity fade and inhibiting dendrite growth for superior performance.
2. Separators
- Wettability and Porosity: Plasma etching with gases such as argon or oxygen enhances the hydrophilicity and porosity of polyolefin separators, resulting in improved electrolyte uptake and heightened ion transport efficiency.
- Thermal Stability: Plasma-induced crosslinking on polymer surfaces significantly boosts thermal resistance, mitigating the risks associated with thermal runaway scenarios.
3. Casing and Seals
- Surface Purity: Plasma treatment ensures contaminant-free surfaces for casing materials like aluminum and steel, enhancing seal integrity and preventing possible electrolyte leaks.
Process Considerations
- Parameters: Each component requires tailored gas types (oxygen, nitrogen, argon), power, pressure, and treatment durations. For instance, low-pressure oxygen plasma can optimize separator wettability, while atmospheric plasma suits roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are designed for effortless integration into existing manufacturing lines, though optimization for uniformity and cost-efficiency remains paramount.
Case Studies and Performance Metrics
- Anode Enhancement: Documented studies and customer applications show plasma-treated graphite anodes maintain a 15-20% higher capacity retention even after 500 cycles.
- Separator Improvement: Plasma-etched separators exhibit an impressive 30% faster electrolyte absorption rate, significantly boosting rate capability.
Comparative Advantages
Plasma treatment is an eco-friendly, dry processing alternative to wet chemical methods, offering precise surface chemistry control in contrast to mechanical abrasion.
Plasma surface treatment is now indispensable in contemporary lithium battery manufacturing, adeptly addressing challenges in adhesion, contamination, and material performance. For detailed technical specifications, collaborate with Keylink Technology to test materials under controlled conditions.
We specialize in Atmospheric and Low-Temperature applications, offering an extensive range of both standardized and customized solutions to elevate your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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