Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Enter the electrification age with the power of Lithium-ion (Li-on) batteries, leading the charge in transforming clean energy, mobility, and smart technology sectors. These batteries are the heroes of modern technology, celebrated for their unmatched energy density, lightweight build, and exceptional rechargeability, delivering extended life cycles. Elevate your battery's potential with our revolutionary Plasma Surface Treatments, setting new benchmarks for evolving applications.
Overview
Plasma surface treatment revolutionizes lithium battery production by employing ionized gas to finely enhance material surfaces. This innovative approach adjusts surface characteristics at the nanoscale, effectively addressing major challenges in battery performance, safety, and longevity. It paves the path to groundbreaking battery technology, setting new standards of excellence.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Elevate your battery's performance with plasma treatment on metal foils such as Al (cathode) and Cu (anode), enhancing surface energy for superior adhesion of active materials like LiCoO2 and graphite. This technique significantly reduces delamination, promoting stable and reliable charge-discharge cycles for unsurpassed functionality.
- SEI Layer Stability: With oxygen plasma functionalization, carbon-based anodes acquire oxygen groups that fortify a robust Solid Electrolyte Interphase (SEI) layer. This essential process mitigates capacity fade and prevents dendrite growth, elevating the overall performance to new heights.
2. Separators
- Wettability and Porosity: Plasma etching with gases like Ar or O2 enhances the hydrophilicity and porosity of polyolefin separators, boosting electrolyte uptake and improving ion transport efficiency. This optimized process empowers separators with improved functionality and effectiveness.
- Thermal Stability: Achieve remarkable thermal resistance with plasma-induced crosslinking on polymer surfaces. This enhancement significantly reduces risks associated with thermal runaway scenarios, ensuring superior safety and reliability for thermal stability applications.
3. Casing and Seals
- Surface Cleaning: Plasma treatment guarantees contaminant-free surfaces for casing materials like Al and steel. This improvement enhances seal integrity, preventing electrolyte leaks, and delivering reliable, leak-proof casing solutions.
Process Considerations
- Parameters: Tailor each component's treatment with specific gas types (O2, N2, Ar), power, pressure, and time parameters. For instance, low-pressure O2 plasma optimizes separator wettability, while atmospheric plasma excels in roll-to-roll electrode processing, ensuring top-tier performance.
- Scalability: Our inline atmospheric plasma systems integrate seamlessly into existing manufacturing lines. Prioritize uniformity and cost-effectiveness to achieve optimal results, scaling your production efficiently and effectively.
Case Studies and Performance Metrics
- Anode Treatment: Explore documented studies and customer applications, showcasing that plasma-treated graphite anodes maintain a 15-20% higher capacity retention even after 500 cycles, delivering outstanding long-term performance.
- Separator Modification: Plasma-etched separators demonstrate a remarkable 30% faster electrolyte absorption rate, significantly enhancing rate capability and driving performance improvements across applications.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to wet chemical methods. It offers precise control over surface chemistry, outperforming mechanical abrasion methods and setting a new standard for efficiency.
Essential to contemporary lithium battery manufacturing, plasma surface treatment adeptly conquers challenges in adhesion, contamination, and material performance. Collaborate with Keylink Technology for precise technical specifications and test your materials under controlled conditions for superior results.
We excel in Atmospheric and Low-Temperature applications, presenting a wide array of standard and custom solutions designed to enhance battery performance and meet your specific needs with unparalleled expertise.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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