Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
In the era of electrification, lithium-ion (Li-on) batteries serve as the cornerstone of advancements in clean energy, mobility, and smart technologies. These batteries are preferred for their remarkable energy density, lightweight build, rechargeability, and enduring lifecycle. Our revolutionary Plasma Surface Treatments enhance battery performance, propelling diverse applications to new heights.
Overview
Plasma surface treatment, employing ionized gas to meticulously refine material surfaces, is revolutionizing lithium battery production. By fine-tuning surface properties at the nanoscale, this cutting-edge technique addresses critical challenges in battery performance, safety, and longevity, ushering in an era of superior battery technologies.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Enhancement: Metal foils such as aluminum (cathode) and copper (anode) benefit from plasma treatment, enhancing surface energy to ensure optimal adhesion of active materials like lithium cobalt oxide and graphite. This process reduces delamination risks, promoting stable charge and discharge cycles.
- SEI Layer Stability: Oxygen plasma treatment of carbon-based anodes introduces oxygen groups, forming a robust Solid Electrolyte Interphase (SEI) layer. This innovation mitigates capacity fade and deters dendrite growth, significantly boosting performance.
2. Separators
- Wettability and Porosity: By using gases such as argon or oxygen, plasma etching enhances the hydrophilicity and porosity of polyolefin separators, optimizing electrolyte uptake and ion transport efficiency.
- Thermal Stability: Plasma-induced crosslinking fortifies polymer surfaces, significantly elevating thermal resistance and minimizing the risk of thermal runaway scenarios.
3. Casing and Seals
- Surface Purification: Plasma treatment ensures contaminant-free surfaces on casing materials like aluminum and steel, improving seal integrity and preventing possible electrolyte leaks.
Process Considerations
- Parameters: Tailored gas types (O2, N2, Ar), power, pressure, and treatment duration are customized for each component. For instance, low-pressure oxygen plasma can enhance separator wettability, while atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability: Our inline atmospheric plasma systems are engineered for seamless integration into existing production lines, with a focus on optimizing uniformity and cost-effectiveness.
Case Studies and Performance Metrics
- Anode Treatment: Documented studies and customer applications demonstrate plasma-treated graphite anodes maintain a 15-20% higher capacity retention, even after 500 cycles.
- Separator Modification: Plasma-etched separators exhibit a remarkable 30% faster electrolyte absorption rate, greatly enhancing rate capability.
Comparison to Alternatives
Plasma treatment serves as an eco-friendly, dry processing alternative to wet chemical methods, providing precise control over surface chemistry compared to mechanical abrasion.
Plasma surface treatment has become indispensable in modern lithium battery manufacturing, expertly resolving adhesion, contamination, and material performance challenges. For detailed technical specifications, collaborate with Keylink Technology to rigorously test your materials under controlled conditions.
Specializing in Atmospheric and Low-Temperature applications, we offer an extensive range of standard and customized solutions to elevate your battery performance to unparalleled levels.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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