Budget Plasma Surface Treatment Machine for Plastic

Product Description

 

 

Product Parameters

PL-5050-2
Technical specification			Nozzle models available	Nozzle treatment area	Model
Interface display	Multifunctional one body LED digital tube		R17 Rotate nozzle 16	16mm	PL-JX-022-1
rated supply voltage	AC220V ±10%		R03 Rotate nozzle 20	20mm	PL-JX-004-1
Plasma output power	2000VA		R04 Rotate nozzle 30	30mm	PL-JX-006-1
Input current	5-12A		R21 Rotate nozzle 40	40mm	PL-JX-008-1
Supply frequency	20kHz		R05 Rotating nozzle 50	50mm	PL-JX-010-1
Air source requirement	External air source (two air supply 120L/min)		R23 Rotate nozzle 70	75mm	PL-JX-014-1
Air source input pressure	≥0.6Mpa
Air pressure operating range	0.1-0.25Mpa
Mode	Switch signal synchronization/Encoder synchronization
Relative humidity	<93%
Storage temperature	-25ºC-+55ºC
Cleaning height	5-15mm
Treatment width	≤75mm*2
Bracket	Dovetail support
Chassis dimensions (including components)	650(L)*450(W)*780(H)mm
Net weight	65kg
Dimensions of the outer packing box	690(L)*590(W)*1010(H)mm
Gross weight	70kg
Detection function	Air pressure detection, overtemperature detection, undercurrent detection
Fault alarm	Undercurrent, input overcurrent, output overcurrent, abnormal air pressure

PVC profiles are widely used in applications such as window frames, doors, and trim. Lamination PVC film enhances the aesthetics and durability of these profiles. Other common uses of PVC include interior design, furniture, architectural elements, and wall panels. Laminating PVC combines its durability with customizable aesthetics, making it resistant to wear and moisture. PVC lamination film is a great choice to achieve these benefits.

 

Laminating Options:

• Vinyl Films
• Wood Veneers
• Paper
• High-Pressure Laminates (HPL)

The choice of laminate depends on the application (indoor/outdoor) and the desired durability.

Ensuring Proper Lamination:

To guarantee a successful lamination process, PVC profiles or other PVC materials must be cleaned thoroughly to remove grease, dirt, and contaminants. This ensures suitable adhesion. One effective method to improve adhesion is Plasma Surface Treatment, which can significantly enhance the bonding between PVC and laminates by modifying the surface chemistry and morphology. The laminating film needs a smooth and clean surface for proper bonding, ensuring an effective PVC film lamination.

Key Improvements in Adhesion:

1. Surface Energy Increase

Plasma treatment oxidizes the PVC surface, introducing polar functional groups (e.g., -OH, -COOH). This increases the surface energy from ~30-40 mN/m (untreated) to 50-70 mN/m, improving the wettability of adhesives, coatings, or inks. This improvement is crucial for better lamination and can result in a high-durability finish.

 

2. Adhesion Strength

Untreated PVC typically has poor adhesion due to its inert, hydrophobic surface. Plasma-treated PVC can achieve 2-5x higher adhesion strength in standardized tests (e.g., peel, shear, or pull-off tests). This treatment ensures a strong bond between PVC and laminating film for enhanced protection and resistance to external forces such as moisture and pressure.

• Example: Studies report bond strength improvements from 0.5 MPa (untreated) to 2-3 MPa (plasma-treated) for epoxy adhesives.

3. Long-Term Durability

Plasma treatment reduces the risk of delamination in harsh environments (UV, moisture). For outdoor applications, treated PVC profiles often retain 50-80% of adhesion strength after accelerated weathering tests, compared to untreated samples that fail entirely. This long-term protection is ideal for applications exposed to moisture, scratches, and tears.

Plasma Type and Parameters:

• Gas Choice: Oxygen/Atmospheric plasma is most common, but argon or nitrogen can tailor surface chemistry.
• Atmospheric vs. Low-Pressure Plasma: Low-pressure plasma ensures uniformity, while atmospheric plasma suits industrial-scale processing.

Comparison to Alternatives:

Method	Adhesion Improvement	Durability	Cost/Complexity
Plasma Treatment	2-5x	High	Moderate
Chemical Primers	1.5-3x	Medium	Low
Mechanical Abrasion	1.5-2x	Low	Low
Flame Treatment	2-3x	Medium	Low

Conclusion:

Plasma treatment is a versatile, eco-friendly solution for achieving robust adhesion in PVC profiles and other PVC applications, particularly for demanding outdoor environments. The lamination process can be enhanced with cold laminating film, resulting in high-quality finishes and ensuring a strong bond. For precise metrics and to optimize your material's performance, collaborate with Keylink Technology to test your materials under controlled conditions.

We specialize in Atmospheric and Low-Temperature applications and offer a range of standard and customized solutions to improve the lamination of your PVC profiles and products. Our solutions are suitable for various applications, from furniture to medical devices, ensuring tear resistance, moisture resistance, and durability. Lamination machines are available to meet your specific needs, providing consistent and high-performance results.

Company Profile

Certifications

Exhibition

Packaging & Shipping

FAQ

 1. What is the shipping warehouse location?

Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.

2.What is the production lead time?

Answer:Lead time varies based on order size and product type:

• For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
• We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.

 

3.Can I customize my order (e.g., specific configurations or spare parts)?

Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
 

4.What are the payment terms?

Answer:We offer flexible payment terms, including:

• Full payment before shipping
• 50% deposit upon order confirmation.
• Remaining balance before shipment.
  Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.

 

5.What kind of after-sales support do you provide?

Answer:We offer comprehensive after-sales support, including:

• Technical Assistance: Troubleshooting via email, phone, or video calls.
• Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
• Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
• On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).