Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
In the electrification era, lithium-ion (Li-on) batteries stand as the cornerstone of innovation, powering advancements in clean energy, mobility, and smart technologies. These batteries are highly esteemed for their exceptional energy density, lightweight construction, superior rechargeability, and extended life cycles. At the forefront of this progression are cutting-edge Plasma Surface Treatments, which significantly enhance battery performance and drive these transformative applications.
Overview
Plasma surface treatment is a revolutionary technique that employs ionized gas to optimize material surfaces, marking a pivotal advancement in lithium battery production. By tailoring surface properties at the nanoscale, plasma treatment addresses critical challenges in battery performance, safety, and longevity, setting the stage for pioneering advances in battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Metal foils like Al (cathode) and Cu (anode) undergo plasma treatment to elevate surface energy, leading to superior adhesion for active materials such as LiCoO2 and graphite. This process minimizes delamination and ensures consistent charge and discharge cycles.
- SEI Layer Stability: Oxygen plasma functionalization of carbon-based anodes introduces oxygen groups that strengthen the Solid Electrolyte Interphase (SEI) layer, mitigating capacity fade and curbing dendrite formation for enhanced performance.
2. Separators
- Wettability and Porosity: Plasma etching with gases like Ar or O2 increases the hydrophilicity and porosity of polyolefin separators, significantly enhancing electrolyte absorption and ion transport efficiency.
- Thermal Stability: Plasma-induced crosslinking of polymer surfaces dramatically boosts thermal resistance, decreasing the risk of thermal runaway phenomena.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures contaminant-free surfaces for casing materials like Al and steel, which enhances seal integrity and prevents potential electrolyte leaks.
Process Considerations
- Parameters: Each component benefits from tailored gas types (O2, N2, Ar), power levels, pressure settings, and treatment durations. For instance, low-pressure O2 plasma optimizes separator wettability, while atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are engineered for seamless incorporation into existing manufacturing processes, requiring optimization for uniformity and economic efficiency.
Case Studies and Performance Metrics
- Anode Treatment: Documented research and client applications show that plasma-treated graphite anodes retain 15-20% higher capacity even after 500 cycles.
- Separator Modification: Plasma-etched separators exhibit a remarkable 30% increase in electrolyte absorption rate, significantly boosting rate capability.
Comparison to Alternatives
Plasma treatment offers an environmentally friendly, dry processing alternative to wet chemical methods, providing precise surface chemistry control compared to mechanical abrasion.
Plasma surface treatment is indispensable in contemporary lithium battery manufacturing, skillfully addressing challenges in adhesion, contamination, and material performance. For exact technical specifications, collaborate with Keylink Technology to test your materials in controlled environments.
We specialize in Atmospheric and Low-Temperature applications, offering an extensive range of standard and customized solutions to elevate your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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