Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
In the electrification era, dominated by clean energy, mobility, and smart technologies, Lithium-ion (Li-on) batteries reign supreme. Cherished for their high energy density, lightweight nature, and rechargeable longevity, they power the modern world. We proudly advance this technology with our state-of-the-art Plasma Surface Treatments, which redefine the boundaries of battery performance and innovation.
Overview
Discover the revolutionary plasma surface treatment, a cutting-edge method harnessing ionized gas to refine material surfaces in the lithium battery sector. By meticulously optimizing surface characteristics at the nanoscale, plasma treatment transcends challenges in battery performance, safety, and longevity, setting a new gold standard for battery technology excellence.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Enhancement: Through plasma treatment, metal foils like Al (cathode) and Cu (anode) experience a surge in surface energy, significantly boosting the adhesion of active materials such as LiCoO2 and graphite. The outcome is minimized delamination, ensuring smooth and reliable charge and discharge cycles.
- SEI Layer Fortification: Carbon-based anodes, when exposed to oxygen plasma, develop oxygen groups that bolster a sturdy Solid Electrolyte Interphase (SEI) layer. This advancement mitigates capacity fade and prevents dendrite formation, elevating overall performance.
2. Separators
- Enhanced Wettability and Porosity: Plasma etching with gases such as Ar or O2 enhances the hydrophilicity and porosity of polyolefin separators, significantly improving electrolyte absorption and ion transport dynamics.
- Increased Thermal Stability: The crosslinking of polymer surfaces induced by plasma greatly enhances thermal resistance, effectively reducing risks of thermal runaway and ensuring safety.
3. Casing and Seals
- Immaculate Surface Cleaning: The transformative plasma treatment ensures that casing materials like Al and steel remain free of contaminants, which enhances seal integrity and prevents electrolyte leaks.
Process Considerations
- Parameters: Tailored gas types (O2, N2, Ar), power levels, pressures, and treatment durations benefit each component uniquely. For instance, low-pressure O2 plasma optimizes separator wettability, while atmospheric plasma excels in roll-to-roll electrode processing.
- Scalability: Our inline atmospheric plasma systems seamlessly integrate into existing manufacturing lines, yet require optimization to ensure uniformity and cost efficiency.
Case Studies and Performance Metrics
- Anode Treatment: Extensive studies and real-world applications demonstrate that plasma-treated graphite anodes achieve a remarkable 15-20% higher capacity retention even beyond 500 cycles.
- Separator Modification: Plasma-etched separators boast a striking 30% faster electrolyte absorption rate, significantly boosting rate capabilities.
Comparison to Alternatives
Plasma treatment offers an eco-friendly, dry processing alternative to traditional wet chemical methods, delivering unparalleled precision in surface chemistry control compared to mechanical abrasion techniques.
Plasma surface treatment is indispensable in modern lithium battery manufacturing, expertly addressing adhesion, contamination, and material performance challenges. For tailored technical specifications, partner with Keylink Technology to trial your materials in meticulously controlled environments.
As leaders in Atmospheric and Low-Temperature applications, we provide an extensive range of standard and custom solutions to dramatically enhance your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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