Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
In the electrification era, Lithium-ion (Li-on) batteries shine as the heroes of clean energy, powering innovations in mobility and smart technology. These batteries are coveted for their remarkable energy density, feather-light form, recharging prowess, and enduring life span. By elevating battery functionality, our pioneering Plasma Surface Treatments are at the forefront, steering these progressive applications to new heights.
Overview
Plasma surface treatment emerges as a revolutionary method, harnessing the power of ionized gas to transform material surfaces in lithium battery production. This groundbreaking approach tweaks surface traits at the nanoscale, expertly navigating obstacles in battery efficiency, safety, and lifespan, thus heralding an era of enhanced battery technologies.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: By applying plasma treatment to metal foils such as Al (cathode) and Cu (anode), surface energy is markedly boosted, ensuring superior adhesion of active materials like LiCoO2 and graphite. This advancement minimizes delamination, guaranteeing stability in charge and discharge cycles.
- SEI Layer Stability: Oxygen plasma-functionalized carbon-based anodes acquire oxygen groups that fortify a robust Solid Electrolyte Interphase (SEI) layer. This innovation mitigates capacity fade and impedes dendrite growth, significantly elevating performance.
2. Separators
- Wettability and Porosity: Plasma etching, with gases like Ar or O2, boosts the hydrophilicity and porosity of polyolefin separators, markedly enhancing electrolyte uptake and ion transport efficiency.
- Thermal Stability: Plasma-induced crosslinking in polymer surfaces dramatically amplifies thermal resistance, reducing the risks tied to thermal runaway events.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials like Al and steel are free of contaminants, thereby improving seal integrity and preventing potential leakage of electrolytes.
Process Considerations
- Parameters: Each component reaps benefits from tailored gas types (O2, N2, Ar), power, pressure, and treatment times. For instance, low-pressure O2 plasma might optimize separator wettability, while atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are crafted for seamless integration into current manufacturing lines, though achieving uniformity and cost-effectiveness remains pivotal.
Case Studies and Performance Metrics
- Anode Treatment: Documented research and client applications demonstrate that plasma-treated graphite anodes retain 15-20% higher capacity even after 500 cycles.
- Separator Modification: Plasma-etched separators exhibit a striking 30% faster electrolyte absorption rate, significantly boosting rate capability.
Comparison to Alternatives
Plasma treatment stands as an eco-conscious alternative to wet chemical methods, offering meticulous control over surface chemistry compared to mechanical abrasion.
Plasma surface treatment is indispensable in modern lithium battery production, masterfully addressing challenges of adhesion, contamination, and material performance. Collaborate with Keylink Technology to test your materials under precise conditions for detailed technical insight.
As leaders in both Atmospheric and Low-Temperature applications, we offer an array of standard and bespoke solutions designed to elevate your battery's performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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