Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion (Li-on) batteries are crucial to the electrification revolution, driving progress in clean energy, mobility, and next-generation technology. Renowned for their impressive energy density, lightweight construction, rechargeability, and extended life, these batteries are everywhere in modern tech. Highlighting advancements in battery technology, we bring focus to Plasma Surface Treatments that empower these innovations.
Overview
Plasma surface treatment, which employs ionized gas to modify surfaces at the nanoscale, is a groundbreaking innovation in lithium battery production. This cutting-edge technique enhances battery performance, safety, and durability, tackling significant industry challenges.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment of metal foils, such as aluminum for cathodes and copper for anodes, elevates surface energy. This results in superior adhesion of active materials like LiCoO2 and graphite, minimizing delamination and promoting stable charge and discharge cycles.
- SEI Layer Stability: By introducing oxygen groups through oxygen plasma on carbon-based anodes, a robust Solid Electrolyte Interphase (SEI) layer is fostered, reducing capacity fade and inhibiting the growth of dendrites.
2. Separators
- Wettability and Porosity: Plasma etching with gases like Ar or O2 boosts hydrophilicity and porosity in polyolefin separators, enhancing electrolyte absorption and ion transport efficiency.
- Thermal Stability: Plasma-induced crosslinking enhances the thermal resistance of polymer surfaces, effectively reducing thermal runaway risks.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials, such as aluminum and steel, are free from contaminants, improving seal integrity and preventing electrolyte leaks.
Process Considerations
- Parameters: The selection of gas type (O2, N2, Ar), power, pressure, and treatment duration is optimized for each component. For example, low-pressure oxygen plasma may enhance separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems can be seamlessly integrated into existing manufacturing lines, although uniformity and cost-effectiveness need fine-tuning.
Case Studies and Performance Metrics
- Anode Treatment: Research and customer feedback reveal that plasma-treated graphite anodes achieve 15-20% greater capacity retention after 500 cycles.
- Separator Modification: Plasma-etched separators show a remarkable 30% increase in electrolyte absorption speed, boosting rate capability.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry process compared to wet chemical methods. It offers precise control over surface chemistry, unlike mechanical abrasion.
Plasma surface treatment is an essential component in the modern lithium battery industry, overcoming critical challenges in adhesion, contamination, and material performance. For detailed technical specifications, partner with Keylink Technology to test your materials in controlled settings.
We excel in Atmospheric and Low-Temperature applications, providing an extensive array of standard and bespoke solutions to enhance your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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