Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium-ion (Li-on) batteries have become the powerhouse of the electrification era, leading the charge in clean energy, mobility enhancements, and smart technology innovations. Known for their outstanding energy density, lightweight build, rechargeability, and extended life cycles, these batteries are a staple in modern technological advances. Our focus on elevating battery performance is highlighted through pioneering Plasma Surface Treatments, a key driver for these dynamic applications.
Overview
Plasma surface treatment, a revolutionary approach leveraging ionized gas to enhance material surfaces, is transforming lithium battery manufacturing. By fine-tuning surface characteristics at the nanoscale, plasma treatment effectively addresses major challenges related to battery performance, safety, and durability, heralding a new era of advanced battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Utilizing plasma treatment on metal foils such as Al (cathode) and Cu (anode) elevates surface energy, significantly boosting the adhesion of active materials like LiCoO2 and graphite. This advancement reduces delamination, ensuring consistent charge and discharge cycles with enhanced stability.
- SEI Layer Stability: By functionalizing carbon-based anodes with oxygen plasma, oxygen groups are introduced that promote the development of a strong Solid Electrolyte Interphase (SEI) layer. This crucial process minimizes capacity fade and inhibits dendrite growth, thereby enhancing battery performance.
2. Separators
- Wettability and Porosity: Plasma etching with gases such as Ar or O2 improves the hydrophilicity and porosity of polyolefin separators, significantly enhancing electrolyte uptake and ion transport efficiency.
- Thermal Stability: The crosslinking induced by plasma on polymer surfaces greatly improves thermal resistance, thereby mitigating the risks associated with thermal runaway scenarios.
3. Casing and Seals
- Surface Cleaning: Plasma treatment guarantees contaminant-free surfaces for casing materials like Al and steel, enhancing seal integrity and preventing potential electrolyte leakage.
Process Considerations
- Parameters: Each component gains from tailored gas types (O2, N2, Ar), power, pressure, and treatment durations. For instance, low-pressure O2 plasma is optimal for enhancing separator wettability, while atmospheric plasma excels in roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are engineered for smooth integration into existing production lines, yet require optimization for uniformity and cost-efficiency to be truly effective.
Case Studies and Performance Metrics
- Anode Treatment: Documented research and client trials show that plasma-treated graphite anodes maintain a 15-20% higher capacity retention even after 500 cycles.
- Separator Modification: Plasma-etched separators exhibit a notable 30% faster electrolyte absorption rate, significantly improving rate capability.
Comparison to Alternatives
Plasma treatment offers an environmentally friendly, dry processing alternative to wet chemical methods, delivering precise control over surface chemistry compared to mechanical abrasion.
Plasma surface treatment has become indispensable in the modern lithium battery industry, expertly addressing challenges related to adhesion, contamination, and material performance. For detailed technical specifications, collaborate with Keylink Technology to examine your materials under controlled conditions.
We are leaders in Atmospheric and Low-Temperature solutions, providing a comprehensive range of standard and customized options to elevate your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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