Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
In the electrification era, lithium-ion (Li-on) batteries are the vanguard, revolutionizing clean energy, mobility, and smart tech sectors. Renowned for their unparalleled energy density, feather-light form, rechargeability, and enduring lifecycle, these batteries are celebrated within the modern tech domain. By amplifying battery performance, we illuminate the forefront of Plasma Surface Treatments, propelling these transformative applications to new heights.
Overview
Plasma surface treatment, a revolutionary innovation harnessing ionized gas to refine material surfaces, is redefining lithium battery production. By tailoring surface properties at the nanoscale, plasma treatment surmounts critical barriers in battery performance, safety, and durability, ushering in an era of exceptional battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: The application of plasma treatment on metal foils, such as Al (cathode) and Cu (anode), significantly boosts surface energy, resulting in superior adhesion of active materials like LiCoO2 and graphite. This enhancement minimizes delamination, ensuring stability in charge and discharge cycles, and elevating battery reliability.
- SEI Layer Stability: Carbon-based anodes, when treated with oxygen plasma, acquire oxygen groups that cultivate a robust Solid Electrolyte Interphase (SEI) layer. This innovation reduces capacity fade and mitigates dendrite growth, leading to improved performance.
2. Separators
- Wettability and Porosity: Plasma etching, employing gases like Ar or O2, enhances the hydrophilicity and porosity of polyolefin separators, thereby improving electrolyte uptake and ion transport efficiency, thus maximizing battery performance.
- Thermal Stability: Plasma-induced crosslinking of polymer surfaces greatly enhances thermal resistance, significantly reducing risks associated with thermal runaway scenarios, and ensuring safer battery operation.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures pristine, contaminant-free surfaces for casing materials like Al and steel, enhancing seal integrity and precluding potential electrolyte leaks.
Process Considerations
- Parameters: Each component is optimized with tailored gas types (O2, N2, Ar), power, pressure, and treatment durations. For instance, low-pressure O2 plasma enhances separator wettability, while atmospheric plasma is ideal for continuous roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems are meticulously designed for seamless incorporation into existing manufacturing frameworks, where optimization for uniformity and cost efficiency is paramount.
Case Studies and Performance Metrics
- Anode Treatment: Extensive studies and user applications demonstrate that plasma-treated graphite anodes achieve an impressive 15-20% higher capacity retention, even after 500 cycles.
- Separator Modification: Plasma-etched separators exhibit an extraordinary 30% improvement in electrolyte absorption rate, vastly augmenting rate capability.
Comparison to Alternatives
Plasma treatment emerges as an eco-conscious, dry processing alternative to wet chemical methods, offering exceptional control over surface chemistry compared to traditional mechanical abrasion.
Plasma surface treatment is now indispensable in cutting-edge lithium battery manufacturing, adeptly addressing adhesion, contamination, and material performance challenges. For detailed technical specifications, collaborate with Keylink Technology to test your materials under controlled conditions.
Our expertise lies in Atmospheric and Low-Temperature applications, providing a comprehensive array of standard and custom solutions designed to supercharge your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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