Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are pivotal to the electrification wave, spearheading innovations in clean energy, mobility, and smart technology. These batteries dominate modern tech landscapes, celebrated for their remarkable energy density, feather-light architecture, easy recharge capabilities, and robust cycle longevity. At the heart of battery evolution is plasma surface treatment, a cutting-edge advancement enhancing these applications and revolutionizing battery performance.
Overview - Unveil the transformative world of plasma surface treatment, a revolutionary method reshaping lithium battery manufacturing by refining material surface properties with ionized gas at an atomic scale.
Plasma surface treatment stands as a groundbreaking technique in lithium battery production, skillfully utilizing ionized gas to craft nanoscopic surface modifications. This innovation addresses fundamental challenges related to battery efficiency, safety, and durability, cementing its role in next-generation battery technology.
Key Applications and Benefits by Component - Explore the remarkable advantages of plasma treatment across various lithium battery components, each contributing to superior performance.
1. Electrodes - Elevate your battery's performance by optimizing electrode surfaces for enhanced adhesion and functionality.
- Adhesion Improvement - Elevate adhesion standards through plasma treatment, ensuring robust attachment of active materials on metal foils.: By treating metal foils like Al for cathodes and Cu for anodes with plasma, surface energy is significantly boosted, leading to superior adhesion of active materials such as LiCoO2 and graphite. This process mitigates delamination, securing consistent charge/discharge cycles.
- SEI Layer Stability - Forge a resilient SEI layer on carbon-based anodes using oxygen plasma, enhancing battery lifespan and performance.: Introducing oxygen groups through oxygen plasma functionalization on carbon-based anodes fortifies the Solid Electrolyte Interphase (SEI) layer, effectively reducing capacity fade and preventing dendrite formation.
2. Separators - Revolutionize separator performance by boosting wettability and thermal stability for optimal battery function.
- Wettability and Porosity - Enhance separator efficiency with plasma etching, fostering superior electrolyte uptake and ion movement.: Plasma etching, utilizing gases like Ar or O2, significantly increases the hydrophilicity and porosity of polyolefin separators, resulting in improved electrolyte absorption and ion transport.
- Thermal Stability - Achieve superior thermal resistance and safety by crosslinking polymer surfaces with plasma.: Advanced crosslinking of polymer surfaces via plasma treatment enhances thermal resistance, effectively reducing the risk of thermal runaway.
3. Casing and Seals - Guarantee the integrity and safety of battery casings with pristine surface cleaning.
- Surface Cleaning - Ensure contaminant-free and high-integrity seals in battery casings through plasma treatment.: Plasma treatment meticulously cleans casing surfaces made of materials like Al and steel, significantly improving seal integrity and preventing potential electrolyte leaks.
Process Considerations - Delve into the critical factors shaping plasma treatment success in lithium battery manufacturing.
- Parameters - Tailor treatment parameters to maximize efficiency and performance across all battery components.: The choice of gas type (O2, N2, Ar), combined with power, pressure, and treatment time, is meticulously adjusted for each component. For instance, low-pressure O2 plasma is ideal for optimizing separator wettability, while atmospheric plasma enhances roll-to-roll electrode processing.
- Scalability - Seamlessly integrate plasma systems into existing manufacturing lines for enhanced production.: Inline atmospheric plasma systems facilitate straightforward integration into current manufacturing setups, although achieving uniformity and cost-effectiveness remains an area for optimization.
Case Studies and Performance Metrics - Discover the measurable impact of plasma treatment on battery performance through real-world applications.
- Anode Treatment - Witness the impressive capacity retention enhancement in plasma-treated graphite anodes.: Empirical studies and customer reports demonstrate that plasma-treated graphite anodes can achieve a remarkable 15-20% increase in capacity retention after 500 cycles.
- Separator Modification - Experience expedited electrolyte absorption with plasma-etched separators.: Separators treated with plasma etching show a 30% acceleration in electrolyte uptake, significantly boosting rate capability.
Comparison to Alternatives - Compare plasma treatment's eco-friendly, precise advantages against traditional methods.
Plasma treatment provides an environmentally friendly, dry-processing alternative to wet chemical approaches, offering precise control over surface chemistry without the mechanical abrasion downsides.
Plasma surface treatment is an essential component in modern lithium battery manufacturing, tackling critical challenges from adhesion to contamination and improving material performance. For precise technical specifications, partner with Keylink Technology to evaluate your materials under controlled conditions.
We are at the forefront of Atmospheric and Low-Temperature applications, offering a diverse array of standard and custom solutions designed to dramatically improve your battery performance.
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Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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