Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries stand at the forefront of the electrification revolution, empowering remarkable advancements in clean energy, mobility, and smart technology. Known for their unparalleled energy density, lightweight design, rechargeability, and extended cycle life, lithium-ion batteries are indispensable in today's tech-driven world. By spotlighting the revolutionary Plasma Surface Treatments, we aim to underscore how cutting-edge advancements in battery technology are unlocking new potentials in these pivotal applications.
Overview
Plasma surface treatment, employing ionized gas to transform material surfaces, has risen as a groundbreaking method in lithium battery production. This state-of-the-art technique modifies surface properties at the nanoscale, effectively tackling critical challenges related to battery performance, safety, and longevity.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: By treating metal foils (Al for cathode, Cu for anode) with plasma, surface energy is significantly enhanced. This promotes superior adhesion of active materials such as LiCoO2 and graphite, reducing delamination and ensuring stable charge/discharge cycles.
- SEI Layer Stability: Utilizing oxygen plasma to functionalize carbon-based anodes introduces valuable oxygen groups, creating a resilient Solid Electrolyte Interphase (SEI) layer. This advancement minimizes capacity fading and prevents dendrite growth, bolstering battery integrity.
2. Separators
- Wettability and Porosity: Plasma etching, using gases like Ar or O2, enhances hydrophilicity and porosity in polyolefin separators. This improvement leads to better electrolyte uptake and ion transport efficiency.
- Thermal Stability: Plasma-induced crosslinking on polymer surfaces significantly enhances thermal resistance, effectively mitigating the risks associated with thermal runaway.
3. Casing and Seals
- Surface Cleaning: Plasma treatment guarantees contaminant-free surfaces for casing materials such as aluminum and steel, enhancing seal integrity and effectively preventing electrolyte leaks.
Process Considerations
- Parameters: Each component benefits from tailored parameters, including gas type (O2, N2, Ar), power, pressure, and treatment time. For instance, low-pressure O2 plasma optimizes separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems offer seamless integration into existing manufacturing lines. However, optimizing uniformity and cost-effectiveness remains crucial for scalability.
Case Studies and Performance Metrics
- Anode Treatment: Extensive studies and customer applications reveal that plasma-treated graphite anodes maintain 15-20% higher capacity retention even after 500 cycles.
- Separator Modification: Plasma-etched separators significantly accelerate electrolyte absorption by 30%, enhancing the rate capability of batteries.
Comparison to Alternatives
Plasma treatment presents a green, dry alternative to wet chemical methods, offering precise control over surface chemistry without the need for mechanical abrasion.
In the realm of modern lithium battery manufacturing, plasma surface treatment is a game-changer, addressing vital challenges in adhesion, contamination, and material performance. Collaborate with Keylink Technology for specific technical specifications to test your materials under meticulously controlled conditions.
Specializing in Atmospheric and Low-Temperature applications, we provide an extensive range of standard and tailor-made solutions to significantly enhance your battery performance.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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