Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Powering the future, lithium-ion (Li-on) batteries are the cornerstone of the electrification era, enhancing the realms of clean energy, mobility, and smart technologies. With an impeccable blend of superior energy density, featherweight design, rechargeability, and enduring life cycles, they are the go-to choice for modern innovations. By redefining battery performance, we spotlight transformative Plasma Surface Treatments that propel these dynamic applications into new dimensions.
Overview
Revolutionizing the lithium battery industry, plasma surface treatment is a cutting-edge method that leverages ionized gas to meticulously refine material surfaces. By manipulating surface properties on a nanoscale, plasma treatment surmounts major barriers in battery efficacy, safety, and longevity, charting a course towards unparalleled battery technology.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Enhancement: Through plasma treatment, metal foils like aluminum (cathode) and copper (anode) experience an elevation in surface energy, fostering superior adhesion of active materials such as lithium cobalt oxide and graphite. This advancement diminishes the risk of delamination, ensuring consistent and reliable charge and discharge cycles.
- SEI Layer Advancement: Oxygen plasma functionalization on carbon-based anodes introduces oxygen groups, cultivating a fortified Solid Electrolyte Interphase (SEI) layer. This innovation mitigates capacity degradation and inhibits dendrite formation, significantly boosting performance.
2. Separators
- Enhanced Wettability and Porosity: Employing gases such as argon or oxygen, plasma etching amplifies the hydrophilicity and porosity of polyolefin separators, thereby enhancing electrolyte absorption and ion transport efficiency.
- Augmented Thermal Stability: Plasma-induced polymer surface crosslinking considerably boosts thermal resistance, minimizing the dangers associated with thermal runaway events.
3. Casing and Seals
- Refined Surface Cleaning: Plasma treatment guarantees contaminant-free surfaces for casing materials like aluminum and steel, enhancing seal integrity and preventing potential electrolyte leakage.
Process Considerations
- Parameters: Tailored gas types (O2, N2, Ar), power, pressure, and treatment durations maximize benefits for each component. For instance, low-pressure oxygen plasma may optimize separator wettability, whereas atmospheric plasma is perfect for roll-to-roll electrode processing.
- Scalability: Designed for seamless integration into existing production lines, inline atmospheric plasma systems symbolize the apex of efficiency. Optimization for consistency and cost-effectiveness remains paramount.
Case Studies and Performance Metrics
- Anode Performance Enhancement: Extensive studies and customer applications confirm that plasma-treated graphite anodes retain 15-20% higher capacity even after 500 cycles.
- Separator Performance Improvement: Plasma-etched separators exhibit a remarkable 30% faster electrolyte absorption rate, significantly boosting rate capability.
Comparison to Alternatives
Plasma treatment is an eco-friendly, dry processing alternative to wet chemical methods, offering precise control over surface chemistry compared to traditional mechanical abrasion.
Plasma surface treatment is pivotal in modern lithium battery production, adeptly addressing adhesion, contamination, and material performance issues. Collaborate with Keylink Technology for precise technical specifications and to evaluate your materials under controlled conditions.
We specialize in Atmospheric and Low-Temperature applications, providing a comprehensive range of standard and custom solutions to elevate your battery performance to new heights.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located inZhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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