| Customization: | Available |
|---|---|
| After-sales Service: | Online Technical Support |
| Warranty: | One Year |
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| PL-5010-OUT | |||||
| Technical specification | Nozzle models available | Nozzle treatment area | Model | ||
| Interface display | Multifunctional one body LED digital tube | D04 NX Nozzle A |
7-8mm | PL-JX-101-1 | |
| Rated supply voltage | AC220V ±10% | D04 NX Nozzle B |
7-8mm | PL-JX-102-1 | |
| Plasma output power | 1000VA | D03 Nozzle C(flat) |
12-13mm | PL-JX-104-1 | |
| Input current | 4.0-6.0A | D02xy nozzle |
7-8mm | PL-JX-106-1 | |
| Supply frequency | 20kHz | ||||
| Air source requirement | External air source (gas consumption 50L/min) | ||||
| Air source input pressure | ≥0.6Mpa | ||||
| Air pressure operating range | 0.1-0.25Mpa | ||||
| Mode | Signal Mode/ Encoder Mode | ||||
| Relative humidity | <93% | |
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| Storage temperature | -25ºC-+55ºC | ||||
| Cleaning height | 5-15mm | ||||
| Treatment width | ≤13mm | ||||
| Bracket | Gymbal | ||||
| Dimensions (including components) | 580(L)*350(W)*320(H)mm | ||||
| Net weight | 19 kg | ||||
| Dimensions of the outer packing box | 640(L)*395(W)*475(H) mm | ||||
| Gross weight | 26 kg | ||||
| Detection function | Air pressure detection, overtemperature detection, undercurrent detection | ||||
| Fault alarm | Undercurrent, input overcurrent, output overcurrent, abnormal air pressure | ||||
Plasma surface treatment works on virtually all common wire and cable insulations. In particular, it is very effective on low-surface-energy polymers. Examples include:
Polytetrafluoroethylene (PTFE/Teflon) and other fluoropolymers (FEP, ETFE) - often used in aerospace/medical cables.
Silicone rubber and other rubbery elastomers (EPDM) - used in flexible cables and harsh environments.
PVC (polyvinyl chloride) and PE (polyethylene) - the most common thermoplastic jacketing materials.
XLPE, CPE, polyurethane, neoprene, etc. - used in specialty cables and overmolded assemblies.
Plasma pretreatment is especially valuable for the following downstream cable processes:
Inkjet or Laser Printing/Marking: Enables durable, high-contrast codes (alphanumeric, barcodes, logos, etc.) to be printed on moving cables. The plasma-activated surface bonds with ink polymers so that markings do not rub or wash off.
Overmolding/Encapsulation: Ensures that molded housings or sealants adhere to cable sheaths. For example, when injection-molding a connector or potting a cable splice, plasma-treated cable jackets (PE, CPE, polyurethane, neoprene, etc.) form much stronger bonds.
Adhesive Bonding: Improves adhesion of adhesives, epoxies, or solder joints to cable surfaces. Plasma cleaning removes mold-release oils and adds "bonding anchors" on the polymer, so that glues and potting compounds cure to a reliable bond.
Insulation Extrusion and Coating: In multi-layer extrusions, plasma can treat inner layers or cores to ensure that the next jacket layer bonds uniformly. This improves sheath adhesion and prevents delamination between layers.
Other Assembly Steps: Any process requiring wetting of cable surfaces (e.g., polyimide coating, solder mask, printing of UV-curable inks) benefits from plasma.
Plasma pretreatment delivers multiple technical advantages for cable makers:
Enhanced Adhesion and Bond Strength: By increasing surface energy and creating reactive chemical groups, plasma prevents delamination and yields much stronger bonds of inks or coatings to the cable. Marks and glue lines are far more durable (even under abrasion or thermal cycling).
High Surface Energy/Wettability: The plasma-treated surface becomes highly wettable, as if it had a permanently "polished" or micro-etched surface. This dramatically improves ink runnability and glue spread.
Contaminant and Release Agent Removal: Plasma etches away tiny traces of mold-release oils, dust and other impurities on extruded cables. This cleaning action means that primers or washing steps are no longer needed, and coatings cure on a pristine surface.
Better Process Reliability: Plasma treatment is uniform and repeatable. Even on tight aerospace or medical standards cables, in-line plasma ensures each meter has identical surface activation. Fewer rejects and reworks result from the consistent bonding.
Primer-Free Operation: Because plasma eliminates the need for wet chemical primers or flame etch solutions, manufacturers save time and materials. Not waiting for solvents to flash off also speeds up the line throughput.
Plasma surface treating is also a greener and more economical choice than chemical primers or abrasive etches:
Chemical-Free Process: Plasma uses only ionized air (or inert gases) and electricity - no solvent, acids, or primers are required. This means zero VOC emissions and no hazardous waste.
Energy-Efficient: Modern plasma systems consume relatively little power and generate no significant heat, making them cost-effective to run. In fact, systems are typically energy-saving and explicitly designed to be eco-friendly.
Lower Material Costs: Eliminating primers not only removes chemical purchase costs but also saves time (no solvent flash-off) and reduces storage/handling needs. As one cable manufacturer reported, switching to handheld plasma eliminated primers and their drying time, slashed operator PPE requirements, and accelerated production.
Improved Safety and Compliance: With no toxic fumes or flammable chemicals, the production line is safer for workers. Ventilation requirements are greatly reduced, and regulatory compliance (REACH, etc.) is simpler without primer solvents.
We encourage customers to send us samples or insulation compounds for free trial testing. Our in-house labs can run your parts through a plasma module and report the optimal settings.
Based on the trial results, we will recommend the ideal plasma setup - nozzle design, power level, number of passes - for your exact application. This ensures that the plasma pretreatment is tailored to your materials and downstream processes. With this data in hand, your engineering team can confidently integrate the plasma system and realize the improved print/bond quality and lower production costs.
Contact us to learn more about our cable & wire plasma treatment solutions, or to schedule a custom trial run. We look forward to helping your company improve cable marking quality and bonding reliability while cutting costs and environmental impact.
References: Industry technical articles and supplier literature on plasma treatment for cables and wires(citations in text).
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