Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries are the cornerstone of the electrification revolution, catalyzing progress in clean energy, mobility, and smart technology. Renowned for their high energy density, lightweight construction, rechargeable capabilities, and prolonged life cycles, lithium-ion batteries are omnipresent in today's tech landscape. In enhancing battery performance, it's pivotal to highlight how innovations like Plasma Surface Treatments empower these advancements, ensuring greater efficiency and reliability.
Overview
Plasma surface treatment, deploying ionized gas to refine material surfaces, is revolutionizing lithium battery manufacturing. By modifying surfaces at the nanoscale, plasma treatment overcomes key challenges in battery performance, ensuring enhanced safety and longevity.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment of metal foils, such as Al for cathodes and Cu for anodes, increases surface energy, enhancing the adhesion of active materials like LiCoO2 and graphite. This process reduces delamination and ensures stable charge/discharge cycles, leading to improved longevity.
- SEI Layer Stability: Functionalizing carbon-based anodes with oxygen plasma introduces vital oxygen groups, promoting a robust Solid Electrolyte Interphase (SEI) layer. This advancement minimizes capacity fade and prevents dendrite growth, safeguarding battery integrity.
2. Separators
- Wettability and Porosity: Plasma etching, using gases like Ar or O2, enhances hydrophilicity and porosity in polyolefin separators. This improvement boosts electrolyte uptake and ion transport, thereby optimizing performance.
- Thermal Stability: Crosslinking polymer surfaces through plasma technology enhances thermal resistance, significantly reducing the risk of thermal runaway, and ensuring battery safety.
3. Casing and Seals
- Surface Cleaning: Plasma treatment provides contaminant-free surfaces for materials like aluminum and steel casings, boosting seal integrity and preventing harmful electrolyte leaks.
Process Considerations
- Parameters: Tailoring parameters such as gas type (O2, N2, Ar), power, pressure, and treatment duration is crucial for each component. For instance, low-pressure O2 plasma may optimize separator wettability, while atmospheric plasma is ideal for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems facilitate seamless integration into existing manufacturing lines, though optimizing for uniformity and cost-effectiveness remains essential.
Case Studies and Performance Metrics
- Anode Treatment: Research and customer applications reveal that plasma-treated graphite anodes retain 15-20% more capacity after 500 cycles, showcasing significant performance improvements.
- Separator Modification: Plasma-etched separators absorb electrolytes 30% faster, significantly enhancing rate capability and overall battery efficiency.
Comparison to Alternatives
Plasma treatment is an eco-friendly, dry process that surpasses wet chemical methods, providing superior control over surface chemistry compared to mechanical abrasion, making it an indispensable choice for modern battery manufacturing.
Plasma surface treatment is fundamental in modern lithium battery manufacturing, addressing critical challenges in adhesion, contamination, and material performance. For specific technical specifications, partner with Keylink Technology to test your material under controlled conditions.
We excel in Atmospheric and Low-Temperature applications and provide a comprehensive range of standard and bespoke solutions, elevating the performance of your batteries to new heights.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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