Product Parameters
| PL-6050P-S |
| Technical specification |
Nozzle models available |
Nozzle treatment area |
Model |
| Interface display |
7 "touch LCD screen |
R17 Rotate nozzle 16 |
16mm |
PL-JX-022-1 |
| Rated supply voltage |
AC220V ±10% |
R03 Rotate nozzle 20 |
20mm |
PL-JX-004-1 |
| Plasma output power |
750-1500W |
R04 Rotate nozzle 30 |
30mm |
PL-JX-006-1 |
| Input current |
4.0-8.0A |
R21 Rotate nozzle 40 |
40mm |
PL-JX-008-1 |
| Supply frequency |
17.3-30kHz |
R05 Rotating nozzle 50 |
50mm |
PL-JX-010-1 |
| Air source requirement |
External air source (gas consumption 60L/min) |
R23 Rotate nozzle 70 |
75mm |
PL-JX-014-1 |
| Air source input pressure |
≥0.6Mpa |
R19 Rotary nozzle 85 |
85mm |
PL-JX-016-1 |
| Air pressure operating range |
0.1-0.3Mpa |
100
R20 Rotary nozzle 100 |
110mm |
PL-JX-018-1 |
| Mode |
Switch signal synchronization/Encoder synchronization |
|
|
|
| Relative humidity |
<93% |
 |
| Storage temperature |
-25ºC-+55ºC |
| Cleaning height |
5-15mm |
| Treatment width |
≤110mm |
| Bracket |
Dovetail support |
| Chassis dimensions (including components) |
595(L)*350(W)*365(H)mm |
| Net weight |
28kg |
| Dimensions of the outer packing box |
660(L)*395(W)*530(H)mm |
| Gross weight |
37kg |
| Detection function |
Air pressure detection, overtemperature detection, motor speed detection, driver fault detection, POWER detection, 485 communication |
| Fault alarm |
Undercurrent, input overcurrent, output overcurrent, abnormal air pressure, driver fault ALARM output, motor speed abnormal ALARM output |
Lithium (Li-on) batteries form the essential framework of the electrification revolution, empowering cutting-edge advancements in clean energy, mobility, and smart technologies. Due to their remarkable features such as high energy density, lightweight, reusability, and longevity, lithium-ion batteries are prevalent in modern innovations. By enhancing battery performance, we aim to spotlight how breakthroughs in battery technology - like Plasma Surface Treatments - facilitate these groundbreaking applications.
Overview
Plasma surface treatment, deploying ionized gas to precisely modify material surfaces, is emerging as a pivotal technique in the realm of lithium battery manufacturing. By precisely adjusting surface properties at the nanoscale level, plasma treatment effectively tackles significant challenges, enhancing the overall battery performance, safety measures, and operational longevity.
Key Applications and Benefits by Component
1. Electrodes
- Adhesion Improvement: Plasma treatment of metal foils (such as Al for cathodes and Cu for anodes) significantly boosts surface energy, facilitating superior adhesion of active materials like LiCoO2 and graphite. This process considerably reduces the risk of delamination, thereby ensuring stable and reliable charge/discharge cycles.
- SEI Layer Stability: By functionalizing carbon-based anodes with oxygen plasma, oxygen groups are introduced, fostering the creation of a robust Solid Electrolyte Interphase (SEI) layer. This innovation minimizes capacity fading and effectively inhibits dendrite growth for extended battery life.
2. Separators
- Wettability and Porosity: Plasma etching processes, for instance, using Ar or O2, enhance hydrophilicity and increase porosity in polyolefin separators. This improvement leads to better electrolyte uptake and more efficient ion transport.
- Thermal Stability: Crosslinking polymer surfaces through plasma applications enhances thermal resistance, significantly reducing the risks associated with thermal runaway events.
3. Casing and Seals
- Surface Cleaning: Plasma treatment ensures that casing materials, such as aluminum and steel, are free from contaminants, which improves seal integrity and effectively prevents electrolyte leakage.
Process Considerations
- Parameters: Parameters such as gas type (O2, N2, Ar), power, pressure, and treatment time are specifically tailored to each component's needs. For instance, low-pressure O2 plasma may enhance separator wettability, while atmospheric plasma systems are suited for roll-to-roll electrode processing.
- Scalability: Inline atmospheric plasma systems allow for seamless integration into existing manufacturing lines, with continued optimization required for uniformity and cost-effectiveness.
Case Studies and Performance Metrics
- Anode Treatment: Extensive studies and customer applications reveal that plasma-treated graphite anodes exhibit an impressive 15-20% higher capacity retention even after 500 cycles.
- Separator Modification: Plasma-etched separators showcase a remarkable 30% faster electrolyte absorption, significantly enhancing the overall rate capability of lithium batteries.
Comparison to Alternatives
Plasma treatment stands out as an eco-friendly, dry processing alternative to traditional wet chemical methods. It delivers precise control over surface chemistry, surpassing the limitations of mechanical abrasion techniques.
Plasma surface treatment has become vital in contemporary lithium battery manufacturing, addressing essential challenges in adhesion, contamination, and material performance. For detailed technical specifications, collaborate with Keylink Technology to evaluate your material under meticulously controlled conditions.
We pride ourselves on specializing in both Atmospheric and Low-Temperature applications, offering an extensive array of standard and customized solutions to significantly enhance the performance of your batteries.
Company Profile
Certifications
Exhibition
Packaging & Shipping
FAQ
1. What is the shipping warehouse location?
Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.
2.What is the production lead time?
Answer:Lead time varies based on order size and product type:
- For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.
- We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.
3.Can I customize my order (e.g., specific configurations or spare parts)?
Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process.
4.What are the payment terms?
Answer:We offer flexible payment terms, including:
- Full payment before shipping
- 50% deposit upon order confirmation.
- Remaining balance before shipment.
Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.
5.What kind of after-sales support do you provide?
Answer:We offer comprehensive after-sales support, including:
- Technical Assistance: Troubleshooting via email, phone, or video calls.
- Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.
- Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.
- On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).
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